Understanding the Role of Different Data Historians in the Life Sciences Industry

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Understanding the Role of Different Data Historians in the Life Sciences Industry

Introduction

In the life sciences sector, data is a core asset. Whether it’s used for ensuring regulatory compliance, improving production efficiency, or supporting innovation, the ability to capture, store, and interpret operational data is fundamental. Data historians are central to this process. These specialised software systems are designed to collect, store and manage high-frequency, time-stamped data from manufacturing equipment, automation platforms, and control systems.

 

Unlike traditional databases, data historians are built specifically for handling time-series data, making them well-suited to the demands of regulated industries like pharmaceuticals, biotechnology, and medical device manufacturing. This article explores several of the most widely used data historian platforms in the life sciences industry, including AVEVA PI, Ignition, DeltaV, Canary, and GE Proficy, and how each supports robust data analytics and operational excellence.

AVEVA PI System 

The AVEVA PI System is one of the most established and widely adopted data historians across the life sciences industry. Known for its performance, scalability, and compliance-ready design, it is a preferred solution for global pharmaceutical and biotech companies. The PI System is capable of capturing real-time data from a wide range of equipment and systems, including SCADA, PLCs, and DCS networks. It stores this data in a structured and easily retrievable format, enabling everything from process monitoring to historical batch analysis. The PI System can also retrieve batch information from Batch Execution Systems and store it in its Event Frames database.

One of its major strengths lies in its ability to contextualise data through PI Asset Framework (AF), and present it using powerful visualisation tools such as PI Vision. These features support faster root cause analysis, better deviation management, and improved process visibility. Another key strength of AVEVA PI System is its openness. Data can be retrieved from a PI System using multiple third party applications SQL queries, OPC protocol or custom code etc…

For life sciences manufacturers operating under stringent regulatory requirements, PI provides native support for 21 CFR Part 11 and EU Annex 11, including electronic signatures, audit trails, and secure user access. Its reliability and accuracy make it a valuable asset for maintaining data integrity and ensuring audit readiness.

Réalta Technologies is proud to be an Endorsed System Integrator for AVEVA. This recognition represents the highest level of AVEVA partnership and is a direct reflection of Réalta’s technical expertise, proven delivery track record, and commitment to service excellence. As an Endorsed System Integrator, Réalta Technologies delivers customised PI solutions that help life sciences companies extract maximum value from their data infrastructure, ensuring that they meet compliance needs while unlocking opportunities for innovation.

 

Ignition 

Ignition is a modern industrial application platform that includes a capable and flexible data historian module. It is valued for its open architecture, modular design, and cost-effective licensing model, which allows organisations to scale deployments without incurring exponential costs.

Ignition collects real-time data from PLCs, sensors, and devices via standard industrial protocols, storing it in an SQL-based historian for easy access and integration. It offers comprehensive scripting capabilities, API access, and dashboard development tools, making it ideal for companies looking to build custom interfaces or analytics applications.

In the context of life sciences, Ignition is increasingly being used to manage data in single-site operations or specialised production lines. It supports integration with MES platforms and other enterprise systems, enabling a more holistic view of operations. When deployed correctly, it can meet compliance needs through secure data handling, access control, and reliable data retention policies. For companies focused on agility and innovation, Ignition offers a versatile and powerful alternative to traditional historians.

 

DeltaV Continuous Historian

The DeltaV Continuous Historian is an integral component of Emerson‘s DeltaV Distributed Control System, which is widely deployed in GMP-regulated environments. The historian is designed to store time-series data from process operations, making it highly suitable for both batch and continuous manufacturing in the life sciences sector.

Its tight integration with DeltaV control hardware and software ensures a seamless experience from data capture to analysis. It simplifies system validation and provides an audit-ready platform that helps meet 21 CFR Part 11 requirements. The historian can be configured to support electronic records and signatures, secure data storage, and change control protocols, all of which are critical in regulatory audits.

DeltaV Historian is commonly used in facilities where Emerson technologies form the core of the automation architecture. Its ability to deliver reliable, structured, and compliant data storage helps life sciences companies monitor production in real time, identify issues early, and continuously optimise performance.

 

Canary Historian

The Canary Historian is a lightweight, high-performance platform designed to handle fast, efficient data logging and visualisation. It is well-suited to life sciences organisations looking for a cost-effective, easy-to-deploy solution that still meets critical performance and compliance criteria.

Canary’s design prioritises data compression and high-speed throughput without compromising data integrity. It includes native trending tools and dashboard options, reducing the need for third-party analytics platforms. This makes it especially appealing for small to mid-sized facilities or teams seeking rapid time-to-value.

While not as widely adopted in enterprise life sciences environments as AVEVA PI or DeltaV, Canary is gaining traction due to its simplicity, speed, and ease of use. It can be configured to meet the needs of regulated environments with appropriate data security and retention configurations. Its integration capabilities also allow it to function alongside larger enterprise systems as a complementary or pilot solution.

 

GE Proficy Historian

GE Proficy Historian is a well-established industrial data platform used across various manufacturing sectors, including life sciences. It is designed for rapid deployment, secure data storage, and high-speed querying. Proficy Historian can be implemented as a standalone historian or as part of GE Digital’s wider Proficy suite, which includes analytics and MES functionality.

The platform supports data collection from multiple sources, including OPC, Modbus, and proprietary protocols. It is capable of handling both structured and unstructured data, making it suitable for capturing complex production data in a regulated environment. When configured appropriately, it can support compliance with regulatory standards for electronic records, access control, and data traceability.

In life sciences, GE Proficy is often deployed in facilities that require flexibility and fast implementation. Its user-friendly interface and strong security posture make it a good option for operations looking to improve data visibility without taking on the complexity of larger systems.

 

Choosing the Right Data Historian for Life Sciences

Choosing the right data historian is a strategic decision that depends on multiple factors, each shaped by the specific needs of the facility and the wider regulatory landscape. 

Regulatory Compliance

One of the most important considerations is regulatory compliance. Life sciences companies must meet stringent data integrity and traceability requirements, so it’s crucial to select a historian that natively supports 21 CFR Part 11 and Annex 11, including features like electronic signatures, audit trails, and secure access control.

Scalability & Integration

Scalability and integration are also key. Some facilities require an enterprise-wide solution capable of collecting and contextualising data across multiple production sites, while others may only need a site-specific platform that integrates seamlessly with existing SCADA, MES, and ERP systems. The historian should also be able to support long-term growth, allowing for additional users, higher data volumes, and future integration with analytics or cloud platforms.

Ease of Use

Another important factor is ease of deployment and validation. In GMP environments, the ability to validate systems quickly and efficiently can reduce risk and shorten timelines. Some platforms, like DeltaV Historian, are tightly integrated into control systems, which can simplify the validation process.

Costs

Cost and licensing flexibility are often overlooked but can have a major impact on long-term return on investment. Platforms like Ignition are known for their modular, unlimited licensing models, while others follow more traditional licensing structures. Each model comes with its own trade-offs in terms of scalability, support, and total cost of ownership.

Capabilities & Strategy

Finally, companies must consider their internal capabilities and long-term digital strategy. Some organisations prefer out-of-the-box solutions with minimal configuration, while others benefit from platforms that allow for greater customisation through scripting, APIs, or third-party integrations.

At Réalta Technologies, we work closely with life sciences clients to evaluate all these factors and select the best-fit historian for their needs. Our platform-agnostic approach and hands-on experience with systems like AVEVA PI, Ignition, DeltaV, Canary, and Proficy ensure that we can recommend solutions that align with both operational goals and regulatory obligations.

Conclusion

Data historians are foundational to modern life sciences manufacturing. From supporting real-time visibility to enabling detailed batch analysis, they underpin many of the industry’s critical functions. As regulatory expectations and digital transformation initiatives continue to evolve, having the right historian in place — and making full use of its capabilities — is essential.

Réalta Technologies partners with clients to design, deploy and optimise data historian solutions that deliver real value. Whether you are exploring new systems or looking to get more out of your current setup, we’re here to help you turn data into decisions.

Learn more about our solutions here: https://realtatechnologies.com/services/

Or contact us to discuss your challenges, and let us tailor a solution for you. 

Phone: +353 21 243 9113

Email: [email protected]

Understanding the Role of Different Data Historians in the Life Sciences Industry

Introduction

In the life sciences sector, data is a core asset. Whether it’s used for ensuring regulatory compliance, improving production efficiency, or supporting innovation, the ability to capture, store, and interpret operational data is fundamental. Data historians are central to this process. These specialised software systems are designed to collect, store and manage high-frequency, time-stamped data from manufacturing equipment, automation platforms, and control systems.

 

Unlike traditional databases, data historians are built specifically for handling time-series data, making them well-suited to the demands of regulated industries like pharmaceuticals, biotechnology, and medical device manufacturing. This article explores several of the most widely used data historian platforms in the life sciences industry, including AVEVA PI, Ignition, DeltaV, Canary, and GE Proficy, and how each supports robust data analytics and operational excellence.

AVEVA PI System 

The AVEVA PI System is one of the most established and widely adopted data historians across the life sciences industry. Known for its performance, scalability, and compliance-ready design, it is a preferred solution for global pharmaceutical and biotech companies. The PI System is capable of capturing real-time data from a wide range of equipment and systems, including SCADA, PLCs, and DCS networks. It stores this data in a structured and easily retrievable format, enabling everything from process monitoring to historical batch analysis. The PI System can also retrieve batch information from Batch Execution Systems and store it in its Event Frames database.

One of its major strengths lies in its ability to contextualise data through PI Asset Framework (AF), and present it using powerful visualisation tools such as PI Vision. These features support faster root cause analysis, better deviation management, and improved process visibility. Another key strength of AVEVA PI System is its openness. Data can be retrieved from a PI System using multiple third party applications SQL queries, OPC protocol or custom code etc…

For life sciences manufacturers operating under stringent regulatory requirements, PI provides native support for 21 CFR Part 11 and EU Annex 11, including electronic signatures, audit trails, and secure user access. Its reliability and accuracy make it a valuable asset for maintaining data integrity and ensuring audit readiness.

Réalta Technologies is proud to be an Endorsed System Integrator for AVEVA. This recognition represents the highest level of AVEVA partnership and is a direct reflection of Réalta’s technical expertise, proven delivery track record, and commitment to service excellence. As an Endorsed System Integrator, Réalta Technologies delivers customised PI solutions that help life sciences companies extract maximum value from their data infrastructure, ensuring that they meet compliance needs while unlocking opportunities for innovation.

 

Ignition 

Ignition is a modern industrial application platform that includes a capable and flexible data historian module. It is valued for its open architecture, modular design, and cost-effective licensing model, which allows organisations to scale deployments without incurring exponential costs.

Ignition collects real-time data from PLCs, sensors, and devices via standard industrial protocols, storing it in an SQL-based historian for easy access and integration. It offers comprehensive scripting capabilities, API access, and dashboard development tools, making it ideal for companies looking to build custom interfaces or analytics applications.

In the context of life sciences, Ignition is increasingly being used to manage data in single-site operations or specialised production lines. It supports integration with MES platforms and other enterprise systems, enabling a more holistic view of operations. When deployed correctly, it can meet compliance needs through secure data handling, access control, and reliable data retention policies. For companies focused on agility and innovation, Ignition offers a versatile and powerful alternative to traditional historians.

 

DeltaV Continuous Historian

The DeltaV Continuous Historian is an integral component of Emerson‘s DeltaV Distributed Control System, which is widely deployed in GMP-regulated environments. The historian is designed to store time-series data from process operations, making it highly suitable for both batch and continuous manufacturing in the life sciences sector.

Its tight integration with DeltaV control hardware and software ensures a seamless experience from data capture to analysis. It simplifies system validation and provides an audit-ready platform that helps meet 21 CFR Part 11 requirements. The historian can be configured to support electronic records and signatures, secure data storage, and change control protocols, all of which are critical in regulatory audits.

DeltaV Historian is commonly used in facilities where Emerson technologies form the core of the automation architecture. Its ability to deliver reliable, structured, and compliant data storage helps life sciences companies monitor production in real time, identify issues early, and continuously optimise performance.

 

Canary Historian

The Canary Historian is a lightweight, high-performance platform designed to handle fast, efficient data logging and visualisation. It is well-suited to life sciences organisations looking for a cost-effective, easy-to-deploy solution that still meets critical performance and compliance criteria.

Canary’s design prioritises data compression and high-speed throughput without compromising data integrity. It includes native trending tools and dashboard options, reducing the need for third-party analytics platforms. This makes it especially appealing for small to mid-sized facilities or teams seeking rapid time-to-value.

While not as widely adopted in enterprise life sciences environments as AVEVA PI or DeltaV, Canary is gaining traction due to its simplicity, speed, and ease of use. It can be configured to meet the needs of regulated environments with appropriate data security and retention configurations. Its integration capabilities also allow it to function alongside larger enterprise systems as a complementary or pilot solution.

 

GE Proficy Historian

GE Proficy Historian is a well-established industrial data platform used across various manufacturing sectors, including life sciences. It is designed for rapid deployment, secure data storage, and high-speed querying. Proficy Historian can be implemented as a standalone historian or as part of GE Digital’s wider Proficy suite, which includes analytics and MES functionality.

The platform supports data collection from multiple sources, including OPC, Modbus, and proprietary protocols. It is capable of handling both structured and unstructured data, making it suitable for capturing complex production data in a regulated environment. When configured appropriately, it can support compliance with regulatory standards for electronic records, access control, and data traceability.

In life sciences, GE Proficy is often deployed in facilities that require flexibility and fast implementation. Its user-friendly interface and strong security posture make it a good option for operations looking to improve data visibility without taking on the complexity of larger systems.

 

Choosing the Right Data Historian for Life Sciences

Choosing the right data historian is a strategic decision that depends on multiple factors, each shaped by the specific needs of the facility and the wider regulatory landscape. 

Regulatory Compliance

One of the most important considerations is regulatory compliance. Life sciences companies must meet stringent data integrity and traceability requirements, so it’s crucial to select a historian that natively supports 21 CFR Part 11 and Annex 11, including features like electronic signatures, audit trails, and secure access control.

Scalability & Integration

Scalability and integration are also key. Some facilities require an enterprise-wide solution capable of collecting and contextualising data across multiple production sites, while others may only need a site-specific platform that integrates seamlessly with existing SCADA, MES, and ERP systems. The historian should also be able to support long-term growth, allowing for additional users, higher data volumes, and future integration with analytics or cloud platforms.

Ease of Use

Another important factor is ease of deployment and validation. In GMP environments, the ability to validate systems quickly and efficiently can reduce risk and shorten timelines. Some platforms, like DeltaV Historian, are tightly integrated into control systems, which can simplify the validation process.

Costs

Cost and licensing flexibility are often overlooked but can have a major impact on long-term return on investment. Platforms like Ignition are known for their modular, unlimited licensing models, while others follow more traditional licensing structures. Each model comes with its own trade-offs in terms of scalability, support, and total cost of ownership.

Capabilities & Strategy

Finally, companies must consider their internal capabilities and long-term digital strategy. Some organisations prefer out-of-the-box solutions with minimal configuration, while others benefit from platforms that allow for greater customisation through scripting, APIs, or third-party integrations.

At Réalta Technologies, we work closely with life sciences clients to evaluate all these factors and select the best-fit historian for their needs. Our platform-agnostic approach and hands-on experience with systems like AVEVA PI, Ignition, DeltaV, Canary, and Proficy ensure that we can recommend solutions that align with both operational goals and regulatory obligations.

Conclusion

Data historians are foundational to modern life sciences manufacturing. From supporting real-time visibility to enabling detailed batch analysis, they underpin many of the industry’s critical functions. As regulatory expectations and digital transformation initiatives continue to evolve, having the right historian in place — and making full use of its capabilities — is essential.

Réalta Technologies partners with clients to design, deploy and optimise data historian solutions that deliver real value. Whether you are exploring new systems or looking to get more out of your current setup, we’re here to help you turn data into decisions.

Learn more about our solutions here: https://realtatechnologies.com/services/

Or contact us to discuss your challenges, and let us tailor a solution for you. 

Phone: +353 21 243 9113

Email: [email protected]

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AVEVA Connect: Transforming Industrial Data Management with Realta Technologies.

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AVEVA Connect: Transforming Industrial Data Management with Realta Technologies.

Introduction

The industrial world is rapidly evolving, and businesses need efficient, scalable, and secure solutions to manage their vast amounts of operational data. AVEVA Connect is one of the most powerful cloud-based platforms for industrial data management, offering a unified solution for integrating, analysing, and visualising data across an enterprise.

By enabling seamless data access, collaboration, and analytics, AVEVA Connect empowers companies to optimise their operations and accelerate their digital transformation efforts.

In this blog, we will explore:
 1. What AVEVA Connect is and how it works
 2. Key benefits of using AVEVA Connect
 3. Example use cases across industries
 4. How Realta Technologies can help businesses leverage AVEVA Connect for better data management and efficiency.

 

What is AVEVA Connect?

AVEVA Connect is a cloud-based industrial platform that enables organisations to store, integrate, and analyse data from multiple sources in one centralised system. It is designed to help manufacturers, energy companies, and industrial enterprises make data-driven decisions by providing real-time visibility and collaboration across teams.

 

How It Works;

AVEVA Connect acts as a digital hub, allowing businesses to:

  • Securely store and access operational and historical data from anywhere.
  • Integrate multiple data sources such as SCADA, PLCs, IoT devices, and enterprise systems.
  • Analyse and visualise data with powerful analytics tools.
  • Enhance collaboration by enabling teams to access and share data in real time.

AVEVA Connect supports various AVEVA applications such as AVEVA PI System, AVEVA Insight, and AVEVA Edge, making it a flexible and scalable cloud solution for industrial businesses.

Key Benefits of AVEVA Connect

 
1. Centralised & Secure Data Management

AVEVA Connect allows businesses to centralise all their industrial data in a secure cloud environment, reducing the risk of data silos and ensuring accessibility across teams and locations.

  • Eliminates on-premise storage limitations
  • Secure cloud hosting with built-in compliance features
  • Reduces IT infrastructure costs
2. Seamless Integration with Existing Systems

One of AVEVA Connect’s biggest advantages is its ability to integrate seamlessly with existing industrial systems, such as:

  • SCADA and HMI Systems (Supervisory Control and Data Acquisition)
  • PLCs and Industrial IoT Devices
  • Manufacturing Execution Systems (MES)
  • ERP & Business Intelligence Tools

This ensures that businesses can consolidate and analyse all relevant data in one place, making operations more efficient and data-driven.

3. Real-Time Insights for Smarter Decision-Making

With AVEVA Connect, businesses can leverage real-time analytics to monitor key performance indicators (KPIs) and make informed decisions.

  • Predictive analytics for equipment health monitoring
  • Real-time dashboards to track production efficiency
  • Historical trend analysis to improve process optimisation
4. Improved Collaboration & Remote Access

With cloud-based access, teams across different locations can collaborate effectively. This is especially beneficial for:

  • Multi-site manufacturers
  • Remote monitoring of industrial operations
  • Global teams needing shared access to critical data

By breaking down data silos, AVEVA Connect enhances productivity and collaboration across departments.

5. Scalable & Future-Proof Solution

AVEVA Connect is designed to scale, meaning businesses can start with basic data integration and expand to advanced analytics and AI-powered automation as they grow.

  • Flexible licensing models allow businesses to scale usage based on needs.
  • Supports digital transformation strategies by integrating with Industry 4.0 technologies.

Example Use Cases of AVEVA Connect

 
Manufacturing Optimisation

A global manufacturing company uses AVEVA Connect to:
– Integrate real-time production data from multiple sites.
– Improve quality control through predictive analytics.
– Reduce unplanned downtime by 30% with predictive maintenance insights.

Energy & Utilities – Remote Asset Monitoring

An energy company leverages AVEVA Connect to:
– Monitor power plant performance remotely.
– Optimise energy efficiency through data-driven insights.
– Ensure regulatory compliance with automated reporting.

Life Sciences & Pharma – Compliance & Data Integrity

A pharmaceutical manufacturer uses AVEVA Connect to:
– Centralise batch processing data for regulatory compliance.
– Automate data integrity checks to ensure product quality.
-Reduce manual errors and accelerate reporting.

How AVEVA Connect Fits into the Larger AVEVA and Realta Technologies Ecosystem

While AVEVA Connect is a powerful cloud-based solution, it is just one piece of a larger puzzle. Businesses looking for a comprehensive approach to data-driven decision-making can benefit from the entire AVEVA ecosystem, including:

AVEVA PI System
  • AVEVA PI System (formerly OSIsoft PI System) is one of the most widely used data historians in industrial settings.
  • It collects, stores, and analyses time-series data from industrial equipment, helping businesses gain real-time insights into operations.
  • AVEVA Connect enhances the PI System by providing cloud-based accessibility and advanced analytics tools for deeper insights.
AVEVA Insight & Edge
  • AVEVA Insight delivers AI-powered analytics for industrial data.
  • AVEVA Edge allows businesses to monitor and control operations from remote locations.
  • Together with AVEVA Connect, they provide a full-stack industrial data management solution.
Realta Technologies’ Expertise in AVEVA Solutions

At Realta Technologies, we integrate, customise, and optimise AVEVA Connect alongside PI System, Insight, and Edge, ensuring:

  1. Seamless data flow from on-premise to cloud
  2. Advanced analytics dashboards tailored to your needs
  3. Optimised data storage and retrieval for improved performance

With our expertise, businesses can leverage AVEVA Connect as part of a larger industrial data strategy, ensuring greater efficiency, better insights, and long-term scalability.

How Réalta Technologies can Help You Leverage Aveva Connect:

At Realta Technologies, we specialise in helping businesses implement, integrate, and optimise AVEVA Connect for better data management, efficiency, and collaboration.

Our Services Include:
 

🔹 Seamless Integration with Existing Systems
We ensure smooth connectivity between AVEVA Connect and your existing industrial systems (SCADA, PLCs, MES, ERP, and IoT devices).

🔹 Custom Dashboards & Analytics
Our experts configure custom dashboards using AVEVA PI Vision, PowerBI, and Tableau, providing real-time insights tailored to your operations.

🔹 Data Security & Compliance
We help you implement best practices for data security, cloud storage, and compliance with industry regulations (e.g., FDA 21 CFR Part 11, ISO 27001).

🔹 Ongoing Support & Optimisation
From training teams to enhancing workflows, Realta Technologies provides continuous support to maximise your investment in AVEVA Connect.

Conclusion

AVEVA Connect is a powerful tool that enables businesses to unlock the full potential of their industrial data. By centralising data, enabling real-time analytics, and improving collaboration, it drives efficiency and smarter decision-making.

At Realta Technologies, we help companies implement and optimise AVEVA Connect to streamline operations, enhance productivity, and future-proof their business. 

If you want to learn more about how we can help you, contact us today:

Phone: +353 21 243 9113

Email: [email protected] 

AVEVA Connect: Transforming Industrial Data Management with Realta Technologies.

Introduction

The industrial world is rapidly evolving, and businesses need efficient, scalable, and secure solutions to manage their vast amounts of operational data. AVEVA Connect is one of the most powerful cloud-based platforms for industrial data management, offering a unified solution for integrating, analysing, and visualising data across an enterprise.

By enabling seamless data access, collaboration, and analytics, AVEVA Connect empowers companies to optimise their operations and accelerate their digital transformation efforts.

In this blog, we will explore:
 1. What AVEVA Connect is and how it works
 2. Key benefits of using AVEVA Connect
 3. Example use cases across industries
 4. How Realta Technologies can help businesses leverage AVEVA Connect for better data management and efficiency.

 

What is AVEVA Connect?

AVEVA Connect is a cloud-based industrial platform that enables organisations to store, integrate, and analyse data from multiple sources in one centralised system. It is designed to help manufacturers, energy companies, and industrial enterprises make data-driven decisions by providing real-time visibility and collaboration across teams.

 

How It Works;

AVEVA Connect acts as a digital hub, allowing businesses to:

  • Securely store and access operational and historical data from anywhere.
  • Integrate multiple data sources such as SCADA, PLCs, IoT devices, and enterprise systems.
  • Analyse and visualise data with powerful analytics tools.
  • Enhance collaboration by enabling teams to access and share data in real time.

AVEVA Connect supports various AVEVA applications such as AVEVA PI System, AVEVA Insight, and AVEVA Edge, making it a flexible and scalable cloud solution for industrial businesses.

Key Benefits of AVEVA Connect

 
1. Centralised & Secure Data Management

AVEVA Connect allows businesses to centralise all their industrial data in a secure cloud environment, reducing the risk of data silos and ensuring accessibility across teams and locations.

  • Eliminates on-premise storage limitations
  • Secure cloud hosting with built-in compliance features
  • Reduces IT infrastructure costs
2. Seamless Integration with Existing Systems

One of AVEVA Connect’s biggest advantages is its ability to integrate seamlessly with existing industrial systems, such as:

  • SCADA and HMI Systems (Supervisory Control and Data Acquisition)
  • PLCs and Industrial IoT Devices
  • Manufacturing Execution Systems (MES)
  • ERP & Business Intelligence Tools

This ensures that businesses can consolidate and analyse all relevant data in one place, making operations more efficient and data-driven.

3. Real-Time Insights for Smarter Decision-Making

With AVEVA Connect, businesses can leverage real-time analytics to monitor key performance indicators (KPIs) and make informed decisions.

  • Predictive analytics for equipment health monitoring
  • Real-time dashboards to track production efficiency
  • Historical trend analysis to improve process optimisation
4. Improved Collaboration & Remote Access

With cloud-based access, teams across different locations can collaborate effectively. This is especially beneficial for:

  • Multi-site manufacturers
  • Remote monitoring of industrial operations
  • Global teams needing shared access to critical data

By breaking down data silos, AVEVA Connect enhances productivity and collaboration across departments.

5. Scalable & Future-Proof Solution

AVEVA Connect is designed to scale, meaning businesses can start with basic data integration and expand to advanced analytics and AI-powered automation as they grow.

  • Flexible licensing models allow businesses to scale usage based on needs.
  • Supports digital transformation strategies by integrating with Industry 4.0 technologies.

Example Use Cases of AVEVA Connect

 
Manufacturing Optimisation

A global manufacturing company uses AVEVA Connect to:
– Integrate real-time production data from multiple sites.
– Improve quality control through predictive analytics.
– Reduce unplanned downtime by 30% with predictive maintenance insights.

Energy & Utilities – Remote Asset Monitoring

An energy company leverages AVEVA Connect to:
– Monitor power plant performance remotely.
– Optimise energy efficiency through data-driven insights.
– Ensure regulatory compliance with automated reporting.

Life Sciences & Pharma – Compliance & Data Integrity

A pharmaceutical manufacturer uses AVEVA Connect to:
– Centralise batch processing data for regulatory compliance.
– Automate data integrity checks to ensure product quality.
-Reduce manual errors and accelerate reporting.

How AVEVA Connect Fits into the Larger AVEVA and Realta Technologies Ecosystem

While AVEVA Connect is a powerful cloud-based solution, it is just one piece of a larger puzzle. Businesses looking for a comprehensive approach to data-driven decision-making can benefit from the entire AVEVA ecosystem, including:

AVEVA PI System
  • AVEVA PI System (formerly OSIsoft PI System) is one of the most widely used data historians in industrial settings.
  • It collects, stores, and analyses time-series data from industrial equipment, helping businesses gain real-time insights into operations.
  • AVEVA Connect enhances the PI System by providing cloud-based accessibility and advanced analytics tools for deeper insights.
AVEVA Insight & Edge
  • AVEVA Insight delivers AI-powered analytics for industrial data.
  • AVEVA Edge allows businesses to monitor and control operations from remote locations.
  • Together with AVEVA Connect, they provide a full-stack industrial data management solution.
Realta Technologies’ Expertise in AVEVA Solutions

At Realta Technologies, we integrate, customise, and optimise AVEVA Connect alongside PI System, Insight, and Edge, ensuring:

  1. Seamless data flow from on-premise to cloud
  2. Advanced analytics dashboards tailored to your needs
  3. Optimised data storage and retrieval for improved performance

With our expertise, businesses can leverage AVEVA Connect as part of a larger industrial data strategy, ensuring greater efficiency, better insights, and long-term scalability.

How Réalta Technologies can Help You Leverage Aveva Connect:

At Realta Technologies, we specialise in helping businesses implement, integrate, and optimise AVEVA Connect for better data management, efficiency, and collaboration.

Our Services Include:
 

🔹 Seamless Integration with Existing Systems
We ensure smooth connectivity between AVEVA Connect and your existing industrial systems (SCADA, PLCs, MES, ERP, and IoT devices).

🔹 Custom Dashboards & Analytics
Our experts configure custom dashboards using AVEVA PI Vision, PowerBI, and Tableau, providing real-time insights tailored to your operations.

🔹 Data Security & Compliance
We help you implement best practices for data security, cloud storage, and compliance with industry regulations (e.g., FDA 21 CFR Part 11, ISO 27001).

🔹 Ongoing Support & Optimisation
From training teams to enhancing workflows, Realta Technologies provides continuous support to maximise your investment in AVEVA Connect.

Conclusion

AVEVA Connect is a powerful tool that enables businesses to unlock the full potential of their industrial data. By centralising data, enabling real-time analytics, and improving collaboration, it drives efficiency and smarter decision-making.

At Realta Technologies, we help companies implement and optimise AVEVA Connect to streamline operations, enhance productivity, and future-proof their business. 

If you want to learn more about how we can help you, contact us today:

Phone: +353 21 243 9113

Email: [email protected] 

AVEVA Connect: Transforming Industrial Data Management with Realta Technologies. Read More »

Market Trends 2025: Navigating Resource Placements and Offshore Rates in Life Sciences and Manufacturing.

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Market Trends 2025: Navigating Resource Placements and Offshore Rates in Life Sciences and Manufacturing.

Introduction

In 2025, resource placements and offshore strategies are facing a transformation. Driven by rapid globalisation, labor cost fluctuations, and the rise of automation, businesses in the life sciences and manufacturing sectors must adapt to a dynamic landscape.

According to a Deloitte report, nearly 70% of manufacturing executives rank workforce challenges among their top business concerns, with labor shortages and rising costs being the key drivers. At the same time, the global offshore outsourcing market is projected to grow to $620 billion by 2030, indicating a strong shift toward offshore talent solutions.

As companies navigate these trends, adopting data-driven workforce strategies will be crucial for maintaining competitiveness. In this blog, we explore the key market dynamics influencing resource placements and offshore rates in 2025 and provide actionable strategies to help businesses adapt.

 

Market Dynamics Influencing Resource Placements in 2025

 
1. Fluctuating Labor Costs Across Regions

Labor cost disparities across the globe remain a significant factor in resource placements. While countries like Indiacontinue to offer cost-effective options, inflation and economic growth in these regions are pushing wages upward.

  • Statistics:
    • According to Statista, India’s average wages in IT services grew by 10% between 2015 and 2023.
    • Eastern Europe is emerging as a strong alternative for technical talent, offering rates 20-30% lower than Western Europe while maintaining high quality.
  • Trend Insight:
    Businesses are diversifying their offshore strategies, moving beyond traditional regions like India to emerging hubs such as Poland, Bulgaria, and Malaysia.
2. The Growing Importance of Skilled Talent

The life sciences and manufacturing industries are becoming increasingly data-driven, requiring expertise in fields like data analytics, automation, and regulatory compliance. However, the global talent pool for these high-skill roles is tightening.

  • Statistics:
    • A Korn Ferry report predicts a global shortage of more than 85 million skilled workers by 2030, leading to potential losses of $8.5 trillion in unrealised revenue.
    • 50% of manufacturing jobs in advanced fields, such as AI and automation, are expected to remain unfilled in 2025 due to skill gaps.
  • Trend Insight:
    Companies are investing in upskilling programs and leveraging hybrid teams that combine local expertise with remote or offshore support to bridge the talent gap.
3. Remote Work Expands Global Hiring Options

The shift to remote work has expanded the talent pool for many organisations. Companies can now hire skilled professionals from anywhere, reducing dependency on local labor markets.

  • Statistics:
    • Gartner reports that 32% of manufacturing companies now offer remote or hybrid work models for non-plant roles, up from just 8% pre-2020.
    • Tools like Microsoft Teams, Slack, and cloud-based ERP systems have seen adoption rates in manufacturing increase by 40% over the past three years.
  • Trend Insight:
    Businesses are increasingly building distributed teams that operate seamlessly across time zones, leveraging remote work technology to improve collaboration and efficiency.
4. Evolving Regulatory and Compliance Challenges

Globalisation and offshore placements bring increased scrutiny regarding labor laws, tax regulations, and data privacy compliance. Navigating these regulations requires businesses to be proactive in managing risks.

  • Statistics:
    • Over 70 countries introduced stricter employment laws related to remote and offshore work between 2021 and 2024.
    • A PwC report estimates that compliance errors cost multinational companies an average of $2 million annually in fines and legal fees.
  • Trend Insight:
    Companies are partnering with third-party providers to manage payroll, legal compliance, and workforce contracts across multiple regions.
5. Automation and AI Redefining Workforce Needs

Automation and AI are reshaping resource placements by reducing reliance on manual labor and creating demand for skilled professionals capable of managing advanced technologies.

  • Statistics:
    • The World Economic Forum predicts that by 2025, automation will replace 85 million jobs but create 97 million new roles requiring technical expertise.
    • 64% of manufacturing executives say they plan to increase spending on AI and automation technologies in the next two years.
  • Trend Insight:
    Businesses are adopting hybrid resource models where automated systems handle repetitive tasks while human talent focuses on higher-value work like data analysis and strategic planning.

 

Strategies to Adapt to Changing Market Dynamics

 
1. Diversify Offshore Strategies

Move beyond traditional offshore hubs and explore new regions that balance cost and quality.

  • Focus on high-skill regions like Eastern Europe for technical roles.
  • Consider Southeast Asia and Latin America for cost-effective labor in mid-skill roles.
2. Upskill Your Workforce

Invest in training programs to close skill gaps and build a more versatile workforce.

  • Offer certifications in automation, AI, and regulatory compliance to empower existing employees.
  • Partner with external providers to deliver specialised training.
3. Adopt Remote Work Best Practices

Leverage technology to build collaborative, remote-friendly teams.

  • Use tools like Microsoft Teams and Slack to streamline communication across global teams.
  • Ensure robust cybersecurity measures for data integrity and compliance.
4. Leverage Automation for Efficiency

Implement automation tools to optimise workflows and reduce dependency on manual labor.

  • Use predictive analytics to forecast labor requirements and allocate resources efficiently.
  • Integrate automation systems with real-time data visualisation dashboards to monitor performance.
5. Partner with Experts

Work with experienced providers to manage complex resource placements and ensure compliance.

  • Realta Technologies specialises in global talent solutions, workforce optimisation, and compliance management.

 

How Réalta Technologies can Help:

 

At Realta Technologies, we understand the complexities of resource placements in the life sciences and manufacturing sectors. Our team helps businesses navigate market dynamics by providing tailored staffing solutions for workforce optimisation, compliance, and automation.

In 2025, we aim to employ 43 more professionals, including experienced engineers, graduates, and juniors eager to step into the industry and address the current challenges.

 

Our staff augmentation/secondment service includes:
  • Global Talent Solutions: Sourcing skilled talent locally, offshore, and remotely.
  • Regulatory Support: Ensuring compliance with labour laws, tax regulations, and data privacy requirements.
  • Advanced Analytics: Leveraging platforms like PowerBI and Tableau to optimise resource allocation and identify cost-saving opportunities.
  • Strategic Workforce Deployment: Working closely with market-leading EOR agencies to employ engineers in countries all over the world

Conclusion

The resource placement and offshore strategies of 2025 demand agility, innovation, and data-driven decision-making. By understanding market trends and adopting proactive strategies, businesses can build resilient, scalable workforces that drive growth.

Contact Realta Technologies today to learn how we can help you navigate the future of resource placements and workforce strategies.

Phone: +353 21 243 9113

Email: [email protected] 

Market Trends 2025: Navigating Resource Placements and Offshore Rates in Life Sciences and Manufacturing.

Introduction

In 2025, resource placements and offshore strategies are facing a transformation. Driven by rapid globalisation, labor cost fluctuations, and the rise of automation, businesses in the life sciences and manufacturing sectors must adapt to a dynamic landscape.

According to a Deloitte report, nearly 70% of manufacturing executives rank workforce challenges among their top business concerns, with labor shortages and rising costs being the key drivers. At the same time, the global offshore outsourcing market is projected to grow to $620 billion by 2030, indicating a strong shift toward offshore talent solutions.

As companies navigate these trends, adopting data-driven workforce strategies will be crucial for maintaining competitiveness. In this blog, we explore the key market dynamics influencing resource placements and offshore rates in 2025 and provide actionable strategies to help businesses adapt.

 

Market Dynamics Influencing Resource Placements in 2025

 
1. Fluctuating Labor Costs Across Regions

Labor cost disparities across the globe remain a significant factor in resource placements. While countries like Indiacontinue to offer cost-effective options, inflation and economic growth in these regions are pushing wages upward.

  • Statistics:
    • According to Statista, India’s average wages in IT services grew by 10% between 2015 and 2023.
    • Eastern Europe is emerging as a strong alternative for technical talent, offering rates 20-30% lower than Western Europe while maintaining high quality.
  • Trend Insight:
    Businesses are diversifying their offshore strategies, moving beyond traditional regions like India to emerging hubs such as Poland, Bulgaria, and Malaysia.
2. The Growing Importance of Skilled Talent

The life sciences and manufacturing industries are becoming increasingly data-driven, requiring expertise in fields like data analytics, automation, and regulatory compliance. However, the global talent pool for these high-skill roles is tightening.

  • Statistics:
    • A Korn Ferry report predicts a global shortage of more than 85 million skilled workers by 2030, leading to potential losses of $8.5 trillion in unrealised revenue.
    • 50% of manufacturing jobs in advanced fields, such as AI and automation, are expected to remain unfilled in 2025 due to skill gaps.
  • Trend Insight:
    Companies are investing in upskilling programs and leveraging hybrid teams that combine local expertise with remote or offshore support to bridge the talent gap.
3. Remote Work Expands Global Hiring Options

The shift to remote work has expanded the talent pool for many organisations. Companies can now hire skilled professionals from anywhere, reducing dependency on local labor markets.

  • Statistics:
    • Gartner reports that 32% of manufacturing companies now offer remote or hybrid work models for non-plant roles, up from just 8% pre-2020.
    • Tools like Microsoft Teams, Slack, and cloud-based ERP systems have seen adoption rates in manufacturing increase by 40% over the past three years.
  • Trend Insight:
    Businesses are increasingly building distributed teams that operate seamlessly across time zones, leveraging remote work technology to improve collaboration and efficiency.
4. Evolving Regulatory and Compliance Challenges

Globalisation and offshore placements bring increased scrutiny regarding labor laws, tax regulations, and data privacy compliance. Navigating these regulations requires businesses to be proactive in managing risks.

  • Statistics:
    • Over 70 countries introduced stricter employment laws related to remote and offshore work between 2021 and 2024.
    • A PwC report estimates that compliance errors cost multinational companies an average of $2 million annually in fines and legal fees.
  • Trend Insight:
    Companies are partnering with third-party providers to manage payroll, legal compliance, and workforce contracts across multiple regions.
5. Automation and AI Redefining Workforce Needs

Automation and AI are reshaping resource placements by reducing reliance on manual labor and creating demand for skilled professionals capable of managing advanced technologies.

  • Statistics:
    • The World Economic Forum predicts that by 2025, automation will replace 85 million jobs but create 97 million new roles requiring technical expertise.
    • 64% of manufacturing executives say they plan to increase spending on AI and automation technologies in the next two years.
  • Trend Insight:
    Businesses are adopting hybrid resource models where automated systems handle repetitive tasks while human talent focuses on higher-value work like data analysis and strategic planning.

 

Strategies to Adapt to Changing Market Dynamics

 
1. Diversify Offshore Strategies

Move beyond traditional offshore hubs and explore new regions that balance cost and quality.

  • Focus on high-skill regions like Eastern Europe for technical roles.
  • Consider Southeast Asia and Latin America for cost-effective labor in mid-skill roles.
2. Upskill Your Workforce

Invest in training programs to close skill gaps and build a more versatile workforce.

  • Offer certifications in automation, AI, and regulatory compliance to empower existing employees.
  • Partner with external providers to deliver specialised training.
3. Adopt Remote Work Best Practices

Leverage technology to build collaborative, remote-friendly teams.

  • Use tools like Microsoft Teams and Slack to streamline communication across global teams.
  • Ensure robust cybersecurity measures for data integrity and compliance.
4. Leverage Automation for Efficiency

Implement automation tools to optimise workflows and reduce dependency on manual labor.

  • Use predictive analytics to forecast labor requirements and allocate resources efficiently.
  • Integrate automation systems with real-time data visualisation dashboards to monitor performance.
5. Partner with Experts

Work with experienced providers to manage complex resource placements and ensure compliance.

  • Realta Technologies specialises in global talent solutions, workforce optimisation, and compliance management.

 

How Réalta Technologies can Help:

 

At Realta Technologies, we understand the complexities of resource placements in the life sciences and manufacturing sectors. Our team helps businesses navigate market dynamics by providing tailored staffing solutions for workforce optimisation, compliance, and automation.

In 2025, we aim to employ 43 more professionals, including experienced engineers, graduates, and juniors eager to step into the industry and address the current challenges.

 

Our staff augmentation/secondment service includes:
  • Global Talent Solutions: Sourcing skilled talent locally, offshore, and remotely.
  • Regulatory Support: Ensuring compliance with labour laws, tax regulations, and data privacy requirements.
  • Advanced Analytics: Leveraging platforms like PowerBI and Tableau to optimise resource allocation and identify cost-saving opportunities.
  • Strategic Workforce Deployment: Working closely with market-leading EOR agencies to employ engineers in countries all over the world

Conclusion

The resource placement and offshore strategies of 2025 demand agility, innovation, and data-driven decision-making. By understanding market trends and adopting proactive strategies, businesses can build resilient, scalable workforces that drive growth.

Contact Realta Technologies today to learn how we can help you navigate the future of resource placements and workforce strategies.

Phone: +353 21 243 9113

Email: [email protected] 

Market Trends 2025: Navigating Resource Placements and Offshore Rates in Life Sciences and Manufacturing. Read More »

Batch Reports in Pharma: Simplifying Compliance with Review by Exception

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Batch Reports in Pharma: Simplifying Compliance with Review by Exception

Introduction

In the pharmaceutical industry, compliance with regulatory requirements is non-negotiable. One of the cornerstones of maintaining compliance while ensuring product quality is effective batch reporting. However, traditional batch reporting can be time-consuming and labour-intensive, particularly when every detail must be reviewed manually. This is where the concept of Review by Exception (RBE) transforms the process, enabling pharmaceutical manufacturers to focus only on deviations and anomalies rather than analysing every data point.

 

In this blog, we’ll explore the fundamentals of batch reporting and RBE, their benefits in the pharma industry, and how Réalta Technologies supports this approach using cutting-edge technologies and tools.

 

What Are Batch Reports in Pharma?

Batch reports are comprehensive documents detailing every stage of a pharmaceutical manufacturing process, from raw material procurement to final product release. These reports serve as critical records for ensuring that each batch of a product complies with stringent regulatory standards, including FDA 21 CFR Part 11 and EU GMP Annex 11.

 

Batch reports typically include:

  • Process parameters: Information on temperature, pressure, mixing speed, etc.
  • Material traceability: Lot numbers and sources of raw materials.
  • Quality control data: Test results to verify product integrity.
  • Deviations and corrective actions: Any process anomalies and steps taken to address them.

While essential for compliance, manually reviewing batch reports is resource-intensive and can delay product release.

 

What Is Review by Exception (RBE)?

Review by Exception (RBE) is a modern approach to batch reporting that focuses on identifying and analysing deviations or anomalies rather than manually reviewing all data. With this method, only data points or events outside predefined parameters (exceptions) are flagged for review.

 

How It Works:
  1. Parameter Definition: Acceptable ranges for critical process parameters (CPPs) and key quality attributes (KQAs) are predefined.
  2. Data Monitoring: Advanced systems continuously monitor real-time and historical data.
  3. Exception Alerts: Only deviations outside acceptable ranges are flagged for review.

RBE eliminates unnecessary reviews of compliant data, streamlining the batch release process while maintaining quality and regulatory adherence.

 

Benefits of Batch Reports with Review by Exception

 
1. Reduced Review Time

RBE drastically reduces the time required for batch reviews by highlighting only the exceptions, enabling faster product release without compromising quality.

2. Improved Resource Efficiency

By automating the identification of exceptions, RBE allows quality teams to focus their efforts on addressing critical issues, reducing manual workloads.

3. Enhanced Compliance

Automated monitoring and reporting ensure that every deviation is documented and addressed, meeting stringent regulatory requirements.

4. Improved Decision-Making

Dashboards and advanced analytics provide clear insights into trends and recurring exceptions, empowering manufacturers to implement preventive measures.

5. Cost Savings

Streamlined review processes lead to operational efficiencies, reducing costs associated with lengthy manual reviews and production delays.

6. Increase the accuracy of Exception Detection

When a review is performed manually on large quantities of data, the likelihood of missing a deviation is much larger than when with an automated review.

 

How Réalta Technologies Supports Batch Reporting and RBE

Réalta Technologies is at the forefront of providing pharmaceutical manufacturers with tailored solutions for batch reporting and Review by Exception. By combining industry expertise with advanced technology, we help clients implement efficient, compliant, and scalable systems for managing batch data.

 

Technologies and Tools We Use:

 

AVEVA PI System

      • Enables real-time data collection, storage, and visualisation for batch processes.
      • Provides seamless integration with other systems like MES and automation platforms.
PI Notifications
      • Alerts stakeholders about deviations in real time, ensuring timely corrective actions.

PI Batch Interfaces

      • PI Interfaces for Batch Execution Systems allow PI to recreate the complex batch events in PI Event Frames from the rich information available in execution systems enabling customers to easily view their real-time process data within the context of their product and batch

PI Event Frames (EF Gen)

      • Automates the creation of complex batch events in PI Event Frames based on process conditions, allowing to properly frame the retrieval of critical process parameters, and enabling quick identification of exceptions

Syncade MES Integration

      • Facilitates integration with Manufacturing Execution Systems (MES) to streamline data flow and batch report generation.

RtReports

    • RtReports is a fully configurable web-based enterprise reporting application used with the PI System for generating electronic and printed reports. RtReports can be used to produce repeatable reports through configuration and without programming

 

How Réalta Technologies Can Assist Your Facility

At Réalta Technologies, we specialise in designing and implementing robust solutions for batch reporting and Review by Exception in pharmaceutical manufacturing. Here’s how we can help:

1. Seamless Integration

We ensure seamless integration of batch reporting systems with your existing MES, automation, and data collection platforms. This unified approach ensures that all critical data is captured and analysed in real time.

2. Customisable Solutions

Every facility is unique, and so are its needs. Our team works closely with you to develop RBE parameters and customised dashboards that align with your operations and regulatory requirements.

3. Advanced Analytics

Using tools like SEEQ and PowerBI, we provide advanced analytics capabilities, enabling you to gain deeper insights into exceptions and optimise your processes accordingly.

4. Scalability

As your operations grow, our solutions can scale with you. Whether you’re adding new lines or increasing production capacity, Réalta Technologies ensures your systems remain robust and efficient.

5. Regulatory Expertise

With a deep understanding of pharmaceutical regulations, our team ensures that all batch reporting systems meet compliance requirements, including FDA 21 CFR Part 11 and EU GMP standards.

 

Conclusion

Batch reporting and Review by Exception are revolutionising the pharmaceutical industry, offering faster, more efficient, and compliant ways to manage batch data. With Réalta Technologies’ expertise and cutting-edge solutions, you can streamline your reporting processes, reduce costs, and ensure compliance with industry regulations.

 

Contact us today to learn how Réalta Technologies can help your pharmaceutical facility adopt Review by Exception and achieve operational excellence.

 

Phone: +353 21 243 9113

Email: [email protected] 



Batch Reports in Pharma: Simplifying Compliance with Review by Exception

Introduction

In the pharmaceutical industry, compliance with regulatory requirements is non-negotiable. One of the cornerstones of maintaining compliance while ensuring product quality is effective batch reporting. However, traditional batch reporting can be time-consuming and labour-intensive, particularly when every detail must be reviewed manually. This is where the concept of Review by Exception (RBE) transforms the process, enabling pharmaceutical manufacturers to focus only on deviations and anomalies rather than analysing every data point.

 

In this blog, we’ll explore the fundamentals of batch reporting and RBE, their benefits in the pharma industry, and how Réalta Technologies supports this approach using cutting-edge technologies and tools.

 

What Are Batch Reports in Pharma?

Batch reports are comprehensive documents detailing every stage of a pharmaceutical manufacturing process, from raw material procurement to final product release. These reports serve as critical records for ensuring that each batch of a product complies with stringent regulatory standards, including FDA 21 CFR Part 11 and EU GMP Annex 11.

 

Batch reports typically include:

  • Process parameters: Information on temperature, pressure, mixing speed, etc.
  • Material traceability: Lot numbers and sources of raw materials.
  • Quality control data: Test results to verify product integrity.
  • Deviations and corrective actions: Any process anomalies and steps taken to address them.

While essential for compliance, manually reviewing batch reports is resource-intensive and can delay product release.

 

What Is Review by Exception (RBE)?

Review by Exception (RBE) is a modern approach to batch reporting that focuses on identifying and analysing deviations or anomalies rather than manually reviewing all data. With this method, only data points or events outside predefined parameters (exceptions) are flagged for review.

 

How It Works:
  1. Parameter Definition: Acceptable ranges for critical process parameters (CPPs) and key quality attributes (KQAs) are predefined.
  2. Data Monitoring: Advanced systems continuously monitor real-time and historical data.
  3. Exception Alerts: Only deviations outside acceptable ranges are flagged for review.

RBE eliminates unnecessary reviews of compliant data, streamlining the batch release process while maintaining quality and regulatory adherence.

 

Benefits of Batch Reports with Review by Exception

 
1. Reduced Review Time

RBE drastically reduces the time required for batch reviews by highlighting only the exceptions, enabling faster product release without compromising quality.

2. Improved Resource Efficiency

By automating the identification of exceptions, RBE allows quality teams to focus their efforts on addressing critical issues, reducing manual workloads.

3. Enhanced Compliance

Automated monitoring and reporting ensure that every deviation is documented and addressed, meeting stringent regulatory requirements.

4. Improved Decision-Making

Dashboards and advanced analytics provide clear insights into trends and recurring exceptions, empowering manufacturers to implement preventive measures.

5. Cost Savings

Streamlined review processes lead to operational efficiencies, reducing costs associated with lengthy manual reviews and production delays.

6. Increase the accuracy of Exception Detection

When a review is performed manually on large quantities of data, the likelihood of missing a deviation is much larger than when with an automated review.

 

How Réalta Technologies Supports Batch Reporting and RBE

Réalta Technologies is at the forefront of providing pharmaceutical manufacturers with tailored solutions for batch reporting and Review by Exception. By combining industry expertise with advanced technology, we help clients implement efficient, compliant, and scalable systems for managing batch data.

 

Technologies and Tools We Use:

 

AVEVA PI System

      • Enables real-time data collection, storage, and visualisation for batch processes.
      • Provides seamless integration with other systems like MES and automation platforms.
PI Notifications
      • Alerts stakeholders about deviations in real time, ensuring timely corrective actions.

PI Batch Interfaces

      • PI Interfaces for Batch Execution Systems allow PI to recreate the complex batch events in PI Event Frames from the rich information available in execution systems enabling customers to easily view their real-time process data within the context of their product and batch

PI Event Frames (EF Gen)

      • Automates the creation of complex batch events in PI Event Frames based on process conditions, allowing to properly frame the retrieval of critical process parameters, and enabling quick identification of exceptions

Syncade MES Integration

      • Facilitates integration with Manufacturing Execution Systems (MES) to streamline data flow and batch report generation.

RtReports

    • RtReports is a fully configurable web-based enterprise reporting application used with the PI System for generating electronic and printed reports. RtReports can be used to produce repeatable reports through configuration and without programming

 

How Réalta Technologies Can Assist Your Facility

At Réalta Technologies, we specialise in designing and implementing robust solutions for batch reporting and Review by Exception in pharmaceutical manufacturing. Here’s how we can help:

1. Seamless Integration

We ensure seamless integration of batch reporting systems with your existing MES, automation, and data collection platforms. This unified approach ensures that all critical data is captured and analysed in real time.

2. Customisable Solutions

Every facility is unique, and so are its needs. Our team works closely with you to develop RBE parameters and customised dashboards that align with your operations and regulatory requirements.

3. Advanced Analytics

Using tools like SEEQ and PowerBI, we provide advanced analytics capabilities, enabling you to gain deeper insights into exceptions and optimise your processes accordingly.

4. Scalability

As your operations grow, our solutions can scale with you. Whether you’re adding new lines or increasing production capacity, Réalta Technologies ensures your systems remain robust and efficient.

5. Regulatory Expertise

With a deep understanding of pharmaceutical regulations, our team ensures that all batch reporting systems meet compliance requirements, including FDA 21 CFR Part 11 and EU GMP standards.

 

Conclusion

Batch reporting and Review by Exception are revolutionising the pharmaceutical industry, offering faster, more efficient, and compliant ways to manage batch data. With Réalta Technologies’ expertise and cutting-edge solutions, you can streamline your reporting processes, reduce costs, and ensure compliance with industry regulations.

 

Contact us today to learn how Réalta Technologies can help your pharmaceutical facility adopt Review by Exception and achieve operational excellence.

 

Phone: +353 21 243 9113

Email: [email protected] 



Batch Reports in Pharma: Simplifying Compliance with Review by Exception Read More »