Understanding the Role of Different Data Historians in the Life Sciences Industry

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Understanding the Role of Different Data Historians in the Life Sciences Industry

Introduction

In the life sciences sector, data is a core asset. Whether it’s used for ensuring regulatory compliance, improving production efficiency, or supporting innovation, the ability to capture, store, and interpret operational data is fundamental. Data historians are central to this process. These specialised software systems are designed to collect, store and manage high-frequency, time-stamped data from manufacturing equipment, automation platforms, and control systems.

 

Unlike traditional databases, data historians are built specifically for handling time-series data, making them well-suited to the demands of regulated industries like pharmaceuticals, biotechnology, and medical device manufacturing. This article explores several of the most widely used data historian platforms in the life sciences industry, including AVEVA PI, Ignition, DeltaV, Canary, and GE Proficy, and how each supports robust data analytics and operational excellence.

AVEVA PI System 

The AVEVA PI System is one of the most established and widely adopted data historians across the life sciences industry. Known for its performance, scalability, and compliance-ready design, it is a preferred solution for global pharmaceutical and biotech companies. The PI System is capable of capturing real-time data from a wide range of equipment and systems, including SCADA, PLCs, and DCS networks. It stores this data in a structured and easily retrievable format, enabling everything from process monitoring to historical batch analysis. The PI System can also retrieve batch information from Batch Execution Systems and store it in its Event Frames database.

One of its major strengths lies in its ability to contextualise data through PI Asset Framework (AF), and present it using powerful visualisation tools such as PI Vision. These features support faster root cause analysis, better deviation management, and improved process visibility. Another key strength of AVEVA PI System is its openness. Data can be retrieved from a PI System using multiple third party applications SQL queries, OPC protocol or custom code etc…

For life sciences manufacturers operating under stringent regulatory requirements, PI provides native support for 21 CFR Part 11 and EU Annex 11, including electronic signatures, audit trails, and secure user access. Its reliability and accuracy make it a valuable asset for maintaining data integrity and ensuring audit readiness.

Réalta Technologies is proud to be an Endorsed System Integrator for AVEVA. This recognition represents the highest level of AVEVA partnership and is a direct reflection of Réalta’s technical expertise, proven delivery track record, and commitment to service excellence. As an Endorsed System Integrator, Réalta Technologies delivers customised PI solutions that help life sciences companies extract maximum value from their data infrastructure, ensuring that they meet compliance needs while unlocking opportunities for innovation.

 

Ignition 

Ignition is a modern industrial application platform that includes a capable and flexible data historian module. It is valued for its open architecture, modular design, and cost-effective licensing model, which allows organisations to scale deployments without incurring exponential costs.

Ignition collects real-time data from PLCs, sensors, and devices via standard industrial protocols, storing it in an SQL-based historian for easy access and integration. It offers comprehensive scripting capabilities, API access, and dashboard development tools, making it ideal for companies looking to build custom interfaces or analytics applications.

In the context of life sciences, Ignition is increasingly being used to manage data in single-site operations or specialised production lines. It supports integration with MES platforms and other enterprise systems, enabling a more holistic view of operations. When deployed correctly, it can meet compliance needs through secure data handling, access control, and reliable data retention policies. For companies focused on agility and innovation, Ignition offers a versatile and powerful alternative to traditional historians.

 

DeltaV Continuous Historian

The DeltaV Continuous Historian is an integral component of Emerson‘s DeltaV Distributed Control System, which is widely deployed in GMP-regulated environments. The historian is designed to store time-series data from process operations, making it highly suitable for both batch and continuous manufacturing in the life sciences sector.

Its tight integration with DeltaV control hardware and software ensures a seamless experience from data capture to analysis. It simplifies system validation and provides an audit-ready platform that helps meet 21 CFR Part 11 requirements. The historian can be configured to support electronic records and signatures, secure data storage, and change control protocols, all of which are critical in regulatory audits.

DeltaV Historian is commonly used in facilities where Emerson technologies form the core of the automation architecture. Its ability to deliver reliable, structured, and compliant data storage helps life sciences companies monitor production in real time, identify issues early, and continuously optimise performance.

 

Canary Historian

The Canary Historian is a lightweight, high-performance platform designed to handle fast, efficient data logging and visualisation. It is well-suited to life sciences organisations looking for a cost-effective, easy-to-deploy solution that still meets critical performance and compliance criteria.

Canary’s design prioritises data compression and high-speed throughput without compromising data integrity. It includes native trending tools and dashboard options, reducing the need for third-party analytics platforms. This makes it especially appealing for small to mid-sized facilities or teams seeking rapid time-to-value.

While not as widely adopted in enterprise life sciences environments as AVEVA PI or DeltaV, Canary is gaining traction due to its simplicity, speed, and ease of use. It can be configured to meet the needs of regulated environments with appropriate data security and retention configurations. Its integration capabilities also allow it to function alongside larger enterprise systems as a complementary or pilot solution.

 

GE Proficy Historian

GE Proficy Historian is a well-established industrial data platform used across various manufacturing sectors, including life sciences. It is designed for rapid deployment, secure data storage, and high-speed querying. Proficy Historian can be implemented as a standalone historian or as part of GE Digital’s wider Proficy suite, which includes analytics and MES functionality.

The platform supports data collection from multiple sources, including OPC, Modbus, and proprietary protocols. It is capable of handling both structured and unstructured data, making it suitable for capturing complex production data in a regulated environment. When configured appropriately, it can support compliance with regulatory standards for electronic records, access control, and data traceability.

In life sciences, GE Proficy is often deployed in facilities that require flexibility and fast implementation. Its user-friendly interface and strong security posture make it a good option for operations looking to improve data visibility without taking on the complexity of larger systems.

 

Choosing the Right Data Historian for Life Sciences

Choosing the right data historian is a strategic decision that depends on multiple factors, each shaped by the specific needs of the facility and the wider regulatory landscape. 

Regulatory Compliance

One of the most important considerations is regulatory compliance. Life sciences companies must meet stringent data integrity and traceability requirements, so it’s crucial to select a historian that natively supports 21 CFR Part 11 and Annex 11, including features like electronic signatures, audit trails, and secure access control.

Scalability & Integration

Scalability and integration are also key. Some facilities require an enterprise-wide solution capable of collecting and contextualising data across multiple production sites, while others may only need a site-specific platform that integrates seamlessly with existing SCADA, MES, and ERP systems. The historian should also be able to support long-term growth, allowing for additional users, higher data volumes, and future integration with analytics or cloud platforms.

Ease of Use

Another important factor is ease of deployment and validation. In GMP environments, the ability to validate systems quickly and efficiently can reduce risk and shorten timelines. Some platforms, like DeltaV Historian, are tightly integrated into control systems, which can simplify the validation process.

Costs

Cost and licensing flexibility are often overlooked but can have a major impact on long-term return on investment. Platforms like Ignition are known for their modular, unlimited licensing models, while others follow more traditional licensing structures. Each model comes with its own trade-offs in terms of scalability, support, and total cost of ownership.

Capabilities & Strategy

Finally, companies must consider their internal capabilities and long-term digital strategy. Some organisations prefer out-of-the-box solutions with minimal configuration, while others benefit from platforms that allow for greater customisation through scripting, APIs, or third-party integrations.

At Réalta Technologies, we work closely with life sciences clients to evaluate all these factors and select the best-fit historian for their needs. Our platform-agnostic approach and hands-on experience with systems like AVEVA PI, Ignition, DeltaV, Canary, and Proficy ensure that we can recommend solutions that align with both operational goals and regulatory obligations.

Conclusion

Data historians are foundational to modern life sciences manufacturing. From supporting real-time visibility to enabling detailed batch analysis, they underpin many of the industry’s critical functions. As regulatory expectations and digital transformation initiatives continue to evolve, having the right historian in place — and making full use of its capabilities — is essential.

Réalta Technologies partners with clients to design, deploy and optimise data historian solutions that deliver real value. Whether you are exploring new systems or looking to get more out of your current setup, we’re here to help you turn data into decisions.

Learn more about our solutions here: https://realtatechnologies.com/services/

Or contact us to discuss your challenges, and let us tailor a solution for you. 

Phone: +353 21 243 9113

Email: [email protected]

Understanding the Role of Different Data Historians in the Life Sciences Industry

Introduction

In the life sciences sector, data is a core asset. Whether it’s used for ensuring regulatory compliance, improving production efficiency, or supporting innovation, the ability to capture, store, and interpret operational data is fundamental. Data historians are central to this process. These specialised software systems are designed to collect, store and manage high-frequency, time-stamped data from manufacturing equipment, automation platforms, and control systems.

 

Unlike traditional databases, data historians are built specifically for handling time-series data, making them well-suited to the demands of regulated industries like pharmaceuticals, biotechnology, and medical device manufacturing. This article explores several of the most widely used data historian platforms in the life sciences industry, including AVEVA PI, Ignition, DeltaV, Canary, and GE Proficy, and how each supports robust data analytics and operational excellence.

AVEVA PI System 

The AVEVA PI System is one of the most established and widely adopted data historians across the life sciences industry. Known for its performance, scalability, and compliance-ready design, it is a preferred solution for global pharmaceutical and biotech companies. The PI System is capable of capturing real-time data from a wide range of equipment and systems, including SCADA, PLCs, and DCS networks. It stores this data in a structured and easily retrievable format, enabling everything from process monitoring to historical batch analysis. The PI System can also retrieve batch information from Batch Execution Systems and store it in its Event Frames database.

One of its major strengths lies in its ability to contextualise data through PI Asset Framework (AF), and present it using powerful visualisation tools such as PI Vision. These features support faster root cause analysis, better deviation management, and improved process visibility. Another key strength of AVEVA PI System is its openness. Data can be retrieved from a PI System using multiple third party applications SQL queries, OPC protocol or custom code etc…

For life sciences manufacturers operating under stringent regulatory requirements, PI provides native support for 21 CFR Part 11 and EU Annex 11, including electronic signatures, audit trails, and secure user access. Its reliability and accuracy make it a valuable asset for maintaining data integrity and ensuring audit readiness.

Réalta Technologies is proud to be an Endorsed System Integrator for AVEVA. This recognition represents the highest level of AVEVA partnership and is a direct reflection of Réalta’s technical expertise, proven delivery track record, and commitment to service excellence. As an Endorsed System Integrator, Réalta Technologies delivers customised PI solutions that help life sciences companies extract maximum value from their data infrastructure, ensuring that they meet compliance needs while unlocking opportunities for innovation.

 

Ignition 

Ignition is a modern industrial application platform that includes a capable and flexible data historian module. It is valued for its open architecture, modular design, and cost-effective licensing model, which allows organisations to scale deployments without incurring exponential costs.

Ignition collects real-time data from PLCs, sensors, and devices via standard industrial protocols, storing it in an SQL-based historian for easy access and integration. It offers comprehensive scripting capabilities, API access, and dashboard development tools, making it ideal for companies looking to build custom interfaces or analytics applications.

In the context of life sciences, Ignition is increasingly being used to manage data in single-site operations or specialised production lines. It supports integration with MES platforms and other enterprise systems, enabling a more holistic view of operations. When deployed correctly, it can meet compliance needs through secure data handling, access control, and reliable data retention policies. For companies focused on agility and innovation, Ignition offers a versatile and powerful alternative to traditional historians.

 

DeltaV Continuous Historian

The DeltaV Continuous Historian is an integral component of Emerson‘s DeltaV Distributed Control System, which is widely deployed in GMP-regulated environments. The historian is designed to store time-series data from process operations, making it highly suitable for both batch and continuous manufacturing in the life sciences sector.

Its tight integration with DeltaV control hardware and software ensures a seamless experience from data capture to analysis. It simplifies system validation and provides an audit-ready platform that helps meet 21 CFR Part 11 requirements. The historian can be configured to support electronic records and signatures, secure data storage, and change control protocols, all of which are critical in regulatory audits.

DeltaV Historian is commonly used in facilities where Emerson technologies form the core of the automation architecture. Its ability to deliver reliable, structured, and compliant data storage helps life sciences companies monitor production in real time, identify issues early, and continuously optimise performance.

 

Canary Historian

The Canary Historian is a lightweight, high-performance platform designed to handle fast, efficient data logging and visualisation. It is well-suited to life sciences organisations looking for a cost-effective, easy-to-deploy solution that still meets critical performance and compliance criteria.

Canary’s design prioritises data compression and high-speed throughput without compromising data integrity. It includes native trending tools and dashboard options, reducing the need for third-party analytics platforms. This makes it especially appealing for small to mid-sized facilities or teams seeking rapid time-to-value.

While not as widely adopted in enterprise life sciences environments as AVEVA PI or DeltaV, Canary is gaining traction due to its simplicity, speed, and ease of use. It can be configured to meet the needs of regulated environments with appropriate data security and retention configurations. Its integration capabilities also allow it to function alongside larger enterprise systems as a complementary or pilot solution.

 

GE Proficy Historian

GE Proficy Historian is a well-established industrial data platform used across various manufacturing sectors, including life sciences. It is designed for rapid deployment, secure data storage, and high-speed querying. Proficy Historian can be implemented as a standalone historian or as part of GE Digital’s wider Proficy suite, which includes analytics and MES functionality.

The platform supports data collection from multiple sources, including OPC, Modbus, and proprietary protocols. It is capable of handling both structured and unstructured data, making it suitable for capturing complex production data in a regulated environment. When configured appropriately, it can support compliance with regulatory standards for electronic records, access control, and data traceability.

In life sciences, GE Proficy is often deployed in facilities that require flexibility and fast implementation. Its user-friendly interface and strong security posture make it a good option for operations looking to improve data visibility without taking on the complexity of larger systems.

 

Choosing the Right Data Historian for Life Sciences

Choosing the right data historian is a strategic decision that depends on multiple factors, each shaped by the specific needs of the facility and the wider regulatory landscape. 

Regulatory Compliance

One of the most important considerations is regulatory compliance. Life sciences companies must meet stringent data integrity and traceability requirements, so it’s crucial to select a historian that natively supports 21 CFR Part 11 and Annex 11, including features like electronic signatures, audit trails, and secure access control.

Scalability & Integration

Scalability and integration are also key. Some facilities require an enterprise-wide solution capable of collecting and contextualising data across multiple production sites, while others may only need a site-specific platform that integrates seamlessly with existing SCADA, MES, and ERP systems. The historian should also be able to support long-term growth, allowing for additional users, higher data volumes, and future integration with analytics or cloud platforms.

Ease of Use

Another important factor is ease of deployment and validation. In GMP environments, the ability to validate systems quickly and efficiently can reduce risk and shorten timelines. Some platforms, like DeltaV Historian, are tightly integrated into control systems, which can simplify the validation process.

Costs

Cost and licensing flexibility are often overlooked but can have a major impact on long-term return on investment. Platforms like Ignition are known for their modular, unlimited licensing models, while others follow more traditional licensing structures. Each model comes with its own trade-offs in terms of scalability, support, and total cost of ownership.

Capabilities & Strategy

Finally, companies must consider their internal capabilities and long-term digital strategy. Some organisations prefer out-of-the-box solutions with minimal configuration, while others benefit from platforms that allow for greater customisation through scripting, APIs, or third-party integrations.

At Réalta Technologies, we work closely with life sciences clients to evaluate all these factors and select the best-fit historian for their needs. Our platform-agnostic approach and hands-on experience with systems like AVEVA PI, Ignition, DeltaV, Canary, and Proficy ensure that we can recommend solutions that align with both operational goals and regulatory obligations.

Conclusion

Data historians are foundational to modern life sciences manufacturing. From supporting real-time visibility to enabling detailed batch analysis, they underpin many of the industry’s critical functions. As regulatory expectations and digital transformation initiatives continue to evolve, having the right historian in place — and making full use of its capabilities — is essential.

Réalta Technologies partners with clients to design, deploy and optimise data historian solutions that deliver real value. Whether you are exploring new systems or looking to get more out of your current setup, we’re here to help you turn data into decisions.

Learn more about our solutions here: https://realtatechnologies.com/services/

Or contact us to discuss your challenges, and let us tailor a solution for you. 

Phone: +353 21 243 9113

Email: [email protected]

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Methods to Ensure Data Integrity in a Digitised Manufacturing Environment

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Methods to Ensure Data Integrity in a Digitised Manufacturing Environment

Introduction

Ensuring data integrity in manufacturing is essential for regulatory compliance, product quality, and operational efficiency. As the industry moves towards digitisation and automation, manufacturers must implement secure data management practices to meet the stringent requirements of FDA 21 CFR Part 11, GxP standards, and Good Manufacturing Practices (GMP).

With the rise of Industry 4.0, AI-driven analytics, and real-time data monitoring, organisations must adopt advanced data integrity solutions to prevent errors, eliminate data manipulation, and ensure compliance with global regulations.

This blog, written by industry experts at Realta Technologies, explores key strategies, best practices, and cutting-edge technologies to maintain data integrity in pharmaceutical, biotech, and industrial manufacturing environments.

 

What is Data Integrity in Manufacturing?

Data integrity refers to the accuracy, consistency, and reliability of electronic records throughout their lifecycle. It ensures that manufacturing data remains secure, unaltered, and audit-ready, minimising compliance risks.

In the pharmaceutical and biotech industries, data integrity aligns with ALCOA+ principles to ensure that data is:

  • Attributable – Clearly linked to the individual responsible for data entry.
  • Legible – Stored in a readable format that remains accessible over time.
  • Contemporaneous – Recorded in real-time without delays.
  • Original – Maintained in its raw, unaltered format.
  • Accurate – Free from errors, unauthorised changes, or falsifications.

Failure to maintain data integrity can result in FDA warning letters, regulatory fines, and product recalls, making compliance-critical industries highly dependent on robust data management systems.

Key Regulatory Requirements for Data Integrity

FDA 21 CFR Part 11 – Compliance for Electronic Records & Signatures

The FDA 21 CFR Part 11 regulation governs the use of electronic records and digital signatures in regulated industries. It requires:

  • Secure data storage with access controls.

  • Audit trails to track modifications.

  • Data validation to ensure authenticity and accuracy.

  • Electronic signatures for secure approvals and regulatory submissions.

GxP (Good x Practices) – Global Compliance Framework

GxP standards (such as GMP, GCP, and GDP) outline good manufacturing, clinical, and distribution practices to ensure product safety, efficacy, and quality. These require:

  • Validated systems for collecting, storing, and analysing data.

  • Change control policies to track modifications.

  • Audit-ready documentation for regulatory inspections.

Companies that fail to comply with these standards risk regulatory penalties, production halts, and damage to brand reputation.

 

Best Practices for Ensuring Data Integrity in Manufacturing

 

1. Implementing Secure and Validated Data Management Systems

To maintain compliance, manufacturers must use validated digital solutions to collect, process, and store data.

  • Data historians like AVEVA PI System ensure centralised, secure, and real-time data storage.

  • Manufacturing Execution Systems (MES) integration prevents manual data entry errors.

  • Access control protocols restrict unauthorised modifications.

Example: A pharmaceutical company using AVEVA PI to collect batch data ensures that only authorised personnel can modify or approve records, preventing data tampering.

 

2. Establishing Automated Audit Trails & Electronic Batch Records (EBRs)

Automated audit trails improve data transparency by tracking every modification in manufacturing and quality control systems.

  • Electronic batch records (EBRs) replace paper documentation, ensuring regulatory compliance.

  • Automated change logs help identify discrepancies in data entry.

  • Real-time alerts detect anomalies in production data.

Example: A biotech firm adopting Syncade MES for batch reporting uses automated exception tracking, allowing quality teams to focus only on critical deviations.

 

3. Connecting Standalone Systems to the Manufacturing OT Network

Many manufacturing environments still operate standalone, isolated systems that are not networked into the wider Operational Technology (OT) infrastructure. These islands of automation create data integrity risks due to manual processes, lack of backups, and limited security controls.

Integrating these standalone systems into an OT network significantly enhances data integrity, security, and compliance. Key advantages include:

  • User Management via Domain Active Directory and Windows Integrated Security

    • Standardised access control with centralised user authentication.

    • Reduces risks of unauthorised system modifications.

    • Improves regulatory compliance with secure login credentials.

  • Automated Data Collection

    • Eliminates manual data entry errors.

    • Ensures real-time tracking of critical manufacturing parameters.

    • Enhances reporting accuracy for regulatory audits.

  • Automated System Backups

    • Prevents data loss due to system failures or cyber threats.

    • Ensures data redundancy for compliance and business continuity.

  • Disaster Recovery and Business Continuity

    • Enables rapid recovery of manufacturing data in case of hardware failure or security breaches.

    • Ensures minimal downtime and regulatory compliance.

4. Integrating Digital Manufacturing Systems for Seamless Data Flow

To ensure complete traceability, manufacturers must integrate SCADA, MES, ERP, and IoT platforms for seamless data exchange.

  • OPC UA, MQTT, and BACNet protocols support real-time data transmission.

  • Cloud-based manufacturing solutions enable remote monitoring.

  • Automated data reconciliation minimises human intervention.

5. Training Employees on Data Security & Compliance

Regular training ensures that staff understand data security protocols and regulatory compliance requirements.

  • Quarterly compliance training sessions reinforce best practices.

  • Standard Operating Procedures (SOPs) outline data entry and validation processes.

  • Internal audits assess adherence to ALCOA+ principles.

Example: A biotech firm conducts quarterly data integrity training, reducing compliance errors by 30% over a year.

 

How Realta Technologies Helps You Ensure Data Integrity

At Realta Technologies, we specialise in implementing data integrity solutions tailored for pharma, biotech, and regulated manufacturing environments.

 

Our Expertise Includes:

  • AVEVA PI System & Data Historians – Secure storage and real-time access to process data.

  • MES & ERP Integrations – Seamless data flow between manufacturing systems.

  • Electronic Batch Records (EBRs) – Automated batch reporting with audit trails.

  • Data Analytics & Predictive Quality Control – Advanced monitoring using PowerBI & SEEQ.

  • Regulatory Compliance Support – Ensuring adherence to FDA 21 CFR Part 11 and GxP standards.

By working with Realta Technologies, manufacturers can ensure compliance, improve data security, and enhance operational efficiency.

Contact Realta Technologies today to discuss how we can help strengthen your data integrity strategy.

 

Conclusion

Data integrity is a critical factor in modern manufacturing, ensuring compliance with regulatory standards and improving product quality. By implementing secure digital systems, predictive analytics, and AI-driven automation, manufacturers can prevent compliance failures and data inconsistencies.

 

Realta Technologies provides the expertise, tools, and solutions required to establish audit-ready, high-integrity data systems for pharmaceutical, biotech, and industrial manufacturing sectors.

 

Learn more about our solutions here: https://realtatechnologies.com/services/

Ensure your manufacturing data meets the highest standards of integrity and compliance. Contact Réalta Technologies today for expert solutions that give you complete peace of mind in regulatory compliance and data security:

 

Phone: +353 21 243 9113

Email: [email protected]

Methods to Ensure Data Integrity in a Digitised Manufacturing Environment

Introduction

Ensuring data integrity in manufacturing is essential for regulatory compliance, product quality, and operational efficiency. As the industry moves towards digitisation and automation, manufacturers must implement secure data management practices to meet the stringent requirements of FDA 21 CFR Part 11, GxP standards, and Good Manufacturing Practices (GMP).

With the rise of Industry 4.0, AI-driven analytics, and real-time data monitoring, organisations must adopt advanced data integrity solutions to prevent errors, eliminate data manipulation, and ensure compliance with global regulations.

This blog, written by industry experts at Realta Technologies, explores key strategies, best practices, and cutting-edge technologies to maintain data integrity in pharmaceutical, biotech, and industrial manufacturing environments.

 

What is Data Integrity in Manufacturing?

Data integrity refers to the accuracy, consistency, and reliability of electronic records throughout their lifecycle. It ensures that manufacturing data remains secure, unaltered, and audit-ready, minimising compliance risks.

In the pharmaceutical and biotech industries, data integrity aligns with ALCOA+ principles to ensure that data is:

  • Attributable – Clearly linked to the individual responsible for data entry.
  • Legible – Stored in a readable format that remains accessible over time.
  • Contemporaneous – Recorded in real-time without delays.
  • Original – Maintained in its raw, unaltered format.
  • Accurate – Free from errors, unauthorised changes, or falsifications.

Failure to maintain data integrity can result in FDA warning letters, regulatory fines, and product recalls, making compliance-critical industries highly dependent on robust data management systems.

Key Regulatory Requirements for Data Integrity

FDA 21 CFR Part 11 – Compliance for Electronic Records & Signatures

The FDA 21 CFR Part 11 regulation governs the use of electronic records and digital signatures in regulated industries. It requires:

  • Secure data storage with access controls.

  • Audit trails to track modifications.

  • Data validation to ensure authenticity and accuracy.

  • Electronic signatures for secure approvals and regulatory submissions.

GxP (Good x Practices) – Global Compliance Framework

GxP standards (such as GMP, GCP, and GDP) outline good manufacturing, clinical, and distribution practices to ensure product safety, efficacy, and quality. These require:

  • Validated systems for collecting, storing, and analysing data.

  • Change control policies to track modifications.

  • Audit-ready documentation for regulatory inspections.

Companies that fail to comply with these standards risk regulatory penalties, production halts, and damage to brand reputation.

 

Best Practices for Ensuring Data Integrity in Manufacturing

 

1. Implementing Secure and Validated Data Management Systems

To maintain compliance, manufacturers must use validated digital solutions to collect, process, and store data.

  • Data historians like AVEVA PI System ensure centralised, secure, and real-time data storage.

  • Manufacturing Execution Systems (MES) integration prevents manual data entry errors.

  • Access control protocols restrict unauthorised modifications.

Example: A pharmaceutical company using AVEVA PI to collect batch data ensures that only authorised personnel can modify or approve records, preventing data tampering.

 

2. Establishing Automated Audit Trails & Electronic Batch Records (EBRs)

Automated audit trails improve data transparency by tracking every modification in manufacturing and quality control systems.

  • Electronic batch records (EBRs) replace paper documentation, ensuring regulatory compliance.

  • Automated change logs help identify discrepancies in data entry.

  • Real-time alerts detect anomalies in production data.

Example: A biotech firm adopting Syncade MES for batch reporting uses automated exception tracking, allowing quality teams to focus only on critical deviations.

 

3. Connecting Standalone Systems to the Manufacturing OT Network

Many manufacturing environments still operate standalone, isolated systems that are not networked into the wider Operational Technology (OT) infrastructure. These islands of automation create data integrity risks due to manual processes, lack of backups, and limited security controls.

Integrating these standalone systems into an OT network significantly enhances data integrity, security, and compliance. Key advantages include:

  • User Management via Domain Active Directory and Windows Integrated Security

    • Standardised access control with centralised user authentication.

    • Reduces risks of unauthorised system modifications.

    • Improves regulatory compliance with secure login credentials.

  • Automated Data Collection

    • Eliminates manual data entry errors.

    • Ensures real-time tracking of critical manufacturing parameters.

    • Enhances reporting accuracy for regulatory audits.

  • Automated System Backups

    • Prevents data loss due to system failures or cyber threats.

    • Ensures data redundancy for compliance and business continuity.

  • Disaster Recovery and Business Continuity

    • Enables rapid recovery of manufacturing data in case of hardware failure or security breaches.

    • Ensures minimal downtime and regulatory compliance.

4. Integrating Digital Manufacturing Systems for Seamless Data Flow

To ensure complete traceability, manufacturers must integrate SCADA, MES, ERP, and IoT platforms for seamless data exchange.

  • OPC UA, MQTT, and BACNet protocols support real-time data transmission.

  • Cloud-based manufacturing solutions enable remote monitoring.

  • Automated data reconciliation minimises human intervention.

5. Training Employees on Data Security & Compliance

Regular training ensures that staff understand data security protocols and regulatory compliance requirements.

  • Quarterly compliance training sessions reinforce best practices.

  • Standard Operating Procedures (SOPs) outline data entry and validation processes.

  • Internal audits assess adherence to ALCOA+ principles.

Example: A biotech firm conducts quarterly data integrity training, reducing compliance errors by 30% over a year.

 

How Realta Technologies Helps You Ensure Data Integrity

At Realta Technologies, we specialise in implementing data integrity solutions tailored for pharma, biotech, and regulated manufacturing environments.

 

Our Expertise Includes:

  • AVEVA PI System & Data Historians – Secure storage and real-time access to process data.

  • MES & ERP Integrations – Seamless data flow between manufacturing systems.

  • Electronic Batch Records (EBRs) – Automated batch reporting with audit trails.

  • Data Analytics & Predictive Quality Control – Advanced monitoring using PowerBI & SEEQ.

  • Regulatory Compliance Support – Ensuring adherence to FDA 21 CFR Part 11 and GxP standards.

By working with Realta Technologies, manufacturers can ensure compliance, improve data security, and enhance operational efficiency.

Contact Realta Technologies today to discuss how we can help strengthen your data integrity strategy.

 

Conclusion

Data integrity is a critical factor in modern manufacturing, ensuring compliance with regulatory standards and improving product quality. By implementing secure digital systems, predictive analytics, and AI-driven automation, manufacturers can prevent compliance failures and data inconsistencies.

 

Realta Technologies provides the expertise, tools, and solutions required to establish audit-ready, high-integrity data systems for pharmaceutical, biotech, and industrial manufacturing sectors.

 

Learn more about our solutions here: https://realtatechnologies.com/services/

Ensure your manufacturing data meets the highest standards of integrity and compliance. Contact Réalta Technologies today for expert solutions that give you complete peace of mind in regulatory compliance and data security:

 

Phone: +353 21 243 9113

Email: [email protected]

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AVEVA Connect: Transforming Industrial Data Management with Realta Technologies.

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AVEVA Connect: Transforming Industrial Data Management with Realta Technologies.

Introduction

The industrial world is rapidly evolving, and businesses need efficient, scalable, and secure solutions to manage their vast amounts of operational data. AVEVA Connect is one of the most powerful cloud-based platforms for industrial data management, offering a unified solution for integrating, analysing, and visualising data across an enterprise.

By enabling seamless data access, collaboration, and analytics, AVEVA Connect empowers companies to optimise their operations and accelerate their digital transformation efforts.

In this blog, we will explore:
 1. What AVEVA Connect is and how it works
 2. Key benefits of using AVEVA Connect
 3. Example use cases across industries
 4. How Realta Technologies can help businesses leverage AVEVA Connect for better data management and efficiency.

 

What is AVEVA Connect?

AVEVA Connect is a cloud-based industrial platform that enables organisations to store, integrate, and analyse data from multiple sources in one centralised system. It is designed to help manufacturers, energy companies, and industrial enterprises make data-driven decisions by providing real-time visibility and collaboration across teams.

 

How It Works;

AVEVA Connect acts as a digital hub, allowing businesses to:

  • Securely store and access operational and historical data from anywhere.
  • Integrate multiple data sources such as SCADA, PLCs, IoT devices, and enterprise systems.
  • Analyse and visualise data with powerful analytics tools.
  • Enhance collaboration by enabling teams to access and share data in real time.

AVEVA Connect supports various AVEVA applications such as AVEVA PI System, AVEVA Insight, and AVEVA Edge, making it a flexible and scalable cloud solution for industrial businesses.

Key Benefits of AVEVA Connect

 
1. Centralised & Secure Data Management

AVEVA Connect allows businesses to centralise all their industrial data in a secure cloud environment, reducing the risk of data silos and ensuring accessibility across teams and locations.

  • Eliminates on-premise storage limitations
  • Secure cloud hosting with built-in compliance features
  • Reduces IT infrastructure costs
2. Seamless Integration with Existing Systems

One of AVEVA Connect’s biggest advantages is its ability to integrate seamlessly with existing industrial systems, such as:

  • SCADA and HMI Systems (Supervisory Control and Data Acquisition)
  • PLCs and Industrial IoT Devices
  • Manufacturing Execution Systems (MES)
  • ERP & Business Intelligence Tools

This ensures that businesses can consolidate and analyse all relevant data in one place, making operations more efficient and data-driven.

3. Real-Time Insights for Smarter Decision-Making

With AVEVA Connect, businesses can leverage real-time analytics to monitor key performance indicators (KPIs) and make informed decisions.

  • Predictive analytics for equipment health monitoring
  • Real-time dashboards to track production efficiency
  • Historical trend analysis to improve process optimisation
4. Improved Collaboration & Remote Access

With cloud-based access, teams across different locations can collaborate effectively. This is especially beneficial for:

  • Multi-site manufacturers
  • Remote monitoring of industrial operations
  • Global teams needing shared access to critical data

By breaking down data silos, AVEVA Connect enhances productivity and collaboration across departments.

5. Scalable & Future-Proof Solution

AVEVA Connect is designed to scale, meaning businesses can start with basic data integration and expand to advanced analytics and AI-powered automation as they grow.

  • Flexible licensing models allow businesses to scale usage based on needs.
  • Supports digital transformation strategies by integrating with Industry 4.0 technologies.

Example Use Cases of AVEVA Connect

 
Manufacturing Optimisation

A global manufacturing company uses AVEVA Connect to:
– Integrate real-time production data from multiple sites.
– Improve quality control through predictive analytics.
– Reduce unplanned downtime by 30% with predictive maintenance insights.

Energy & Utilities – Remote Asset Monitoring

An energy company leverages AVEVA Connect to:
– Monitor power plant performance remotely.
– Optimise energy efficiency through data-driven insights.
– Ensure regulatory compliance with automated reporting.

Life Sciences & Pharma – Compliance & Data Integrity

A pharmaceutical manufacturer uses AVEVA Connect to:
– Centralise batch processing data for regulatory compliance.
– Automate data integrity checks to ensure product quality.
-Reduce manual errors and accelerate reporting.

How AVEVA Connect Fits into the Larger AVEVA and Realta Technologies Ecosystem

While AVEVA Connect is a powerful cloud-based solution, it is just one piece of a larger puzzle. Businesses looking for a comprehensive approach to data-driven decision-making can benefit from the entire AVEVA ecosystem, including:

AVEVA PI System
  • AVEVA PI System (formerly OSIsoft PI System) is one of the most widely used data historians in industrial settings.
  • It collects, stores, and analyses time-series data from industrial equipment, helping businesses gain real-time insights into operations.
  • AVEVA Connect enhances the PI System by providing cloud-based accessibility and advanced analytics tools for deeper insights.
AVEVA Insight & Edge
  • AVEVA Insight delivers AI-powered analytics for industrial data.
  • AVEVA Edge allows businesses to monitor and control operations from remote locations.
  • Together with AVEVA Connect, they provide a full-stack industrial data management solution.
Realta Technologies’ Expertise in AVEVA Solutions

At Realta Technologies, we integrate, customise, and optimise AVEVA Connect alongside PI System, Insight, and Edge, ensuring:

  1. Seamless data flow from on-premise to cloud
  2. Advanced analytics dashboards tailored to your needs
  3. Optimised data storage and retrieval for improved performance

With our expertise, businesses can leverage AVEVA Connect as part of a larger industrial data strategy, ensuring greater efficiency, better insights, and long-term scalability.

How Réalta Technologies can Help You Leverage Aveva Connect:

At Realta Technologies, we specialise in helping businesses implement, integrate, and optimise AVEVA Connect for better data management, efficiency, and collaboration.

Our Services Include:
 

🔹 Seamless Integration with Existing Systems
We ensure smooth connectivity between AVEVA Connect and your existing industrial systems (SCADA, PLCs, MES, ERP, and IoT devices).

🔹 Custom Dashboards & Analytics
Our experts configure custom dashboards using AVEVA PI Vision, PowerBI, and Tableau, providing real-time insights tailored to your operations.

🔹 Data Security & Compliance
We help you implement best practices for data security, cloud storage, and compliance with industry regulations (e.g., FDA 21 CFR Part 11, ISO 27001).

🔹 Ongoing Support & Optimisation
From training teams to enhancing workflows, Realta Technologies provides continuous support to maximise your investment in AVEVA Connect.

Conclusion

AVEVA Connect is a powerful tool that enables businesses to unlock the full potential of their industrial data. By centralising data, enabling real-time analytics, and improving collaboration, it drives efficiency and smarter decision-making.

At Realta Technologies, we help companies implement and optimise AVEVA Connect to streamline operations, enhance productivity, and future-proof their business. 

If you want to learn more about how we can help you, contact us today:

Phone: +353 21 243 9113

Email: [email protected] 

AVEVA Connect: Transforming Industrial Data Management with Realta Technologies.

Introduction

The industrial world is rapidly evolving, and businesses need efficient, scalable, and secure solutions to manage their vast amounts of operational data. AVEVA Connect is one of the most powerful cloud-based platforms for industrial data management, offering a unified solution for integrating, analysing, and visualising data across an enterprise.

By enabling seamless data access, collaboration, and analytics, AVEVA Connect empowers companies to optimise their operations and accelerate their digital transformation efforts.

In this blog, we will explore:
 1. What AVEVA Connect is and how it works
 2. Key benefits of using AVEVA Connect
 3. Example use cases across industries
 4. How Realta Technologies can help businesses leverage AVEVA Connect for better data management and efficiency.

 

What is AVEVA Connect?

AVEVA Connect is a cloud-based industrial platform that enables organisations to store, integrate, and analyse data from multiple sources in one centralised system. It is designed to help manufacturers, energy companies, and industrial enterprises make data-driven decisions by providing real-time visibility and collaboration across teams.

 

How It Works;

AVEVA Connect acts as a digital hub, allowing businesses to:

  • Securely store and access operational and historical data from anywhere.
  • Integrate multiple data sources such as SCADA, PLCs, IoT devices, and enterprise systems.
  • Analyse and visualise data with powerful analytics tools.
  • Enhance collaboration by enabling teams to access and share data in real time.

AVEVA Connect supports various AVEVA applications such as AVEVA PI System, AVEVA Insight, and AVEVA Edge, making it a flexible and scalable cloud solution for industrial businesses.

Key Benefits of AVEVA Connect

 
1. Centralised & Secure Data Management

AVEVA Connect allows businesses to centralise all their industrial data in a secure cloud environment, reducing the risk of data silos and ensuring accessibility across teams and locations.

  • Eliminates on-premise storage limitations
  • Secure cloud hosting with built-in compliance features
  • Reduces IT infrastructure costs
2. Seamless Integration with Existing Systems

One of AVEVA Connect’s biggest advantages is its ability to integrate seamlessly with existing industrial systems, such as:

  • SCADA and HMI Systems (Supervisory Control and Data Acquisition)
  • PLCs and Industrial IoT Devices
  • Manufacturing Execution Systems (MES)
  • ERP & Business Intelligence Tools

This ensures that businesses can consolidate and analyse all relevant data in one place, making operations more efficient and data-driven.

3. Real-Time Insights for Smarter Decision-Making

With AVEVA Connect, businesses can leverage real-time analytics to monitor key performance indicators (KPIs) and make informed decisions.

  • Predictive analytics for equipment health monitoring
  • Real-time dashboards to track production efficiency
  • Historical trend analysis to improve process optimisation
4. Improved Collaboration & Remote Access

With cloud-based access, teams across different locations can collaborate effectively. This is especially beneficial for:

  • Multi-site manufacturers
  • Remote monitoring of industrial operations
  • Global teams needing shared access to critical data

By breaking down data silos, AVEVA Connect enhances productivity and collaboration across departments.

5. Scalable & Future-Proof Solution

AVEVA Connect is designed to scale, meaning businesses can start with basic data integration and expand to advanced analytics and AI-powered automation as they grow.

  • Flexible licensing models allow businesses to scale usage based on needs.
  • Supports digital transformation strategies by integrating with Industry 4.0 technologies.

Example Use Cases of AVEVA Connect

 
Manufacturing Optimisation

A global manufacturing company uses AVEVA Connect to:
– Integrate real-time production data from multiple sites.
– Improve quality control through predictive analytics.
– Reduce unplanned downtime by 30% with predictive maintenance insights.

Energy & Utilities – Remote Asset Monitoring

An energy company leverages AVEVA Connect to:
– Monitor power plant performance remotely.
– Optimise energy efficiency through data-driven insights.
– Ensure regulatory compliance with automated reporting.

Life Sciences & Pharma – Compliance & Data Integrity

A pharmaceutical manufacturer uses AVEVA Connect to:
– Centralise batch processing data for regulatory compliance.
– Automate data integrity checks to ensure product quality.
-Reduce manual errors and accelerate reporting.

How AVEVA Connect Fits into the Larger AVEVA and Realta Technologies Ecosystem

While AVEVA Connect is a powerful cloud-based solution, it is just one piece of a larger puzzle. Businesses looking for a comprehensive approach to data-driven decision-making can benefit from the entire AVEVA ecosystem, including:

AVEVA PI System
  • AVEVA PI System (formerly OSIsoft PI System) is one of the most widely used data historians in industrial settings.
  • It collects, stores, and analyses time-series data from industrial equipment, helping businesses gain real-time insights into operations.
  • AVEVA Connect enhances the PI System by providing cloud-based accessibility and advanced analytics tools for deeper insights.
AVEVA Insight & Edge
  • AVEVA Insight delivers AI-powered analytics for industrial data.
  • AVEVA Edge allows businesses to monitor and control operations from remote locations.
  • Together with AVEVA Connect, they provide a full-stack industrial data management solution.
Realta Technologies’ Expertise in AVEVA Solutions

At Realta Technologies, we integrate, customise, and optimise AVEVA Connect alongside PI System, Insight, and Edge, ensuring:

  1. Seamless data flow from on-premise to cloud
  2. Advanced analytics dashboards tailored to your needs
  3. Optimised data storage and retrieval for improved performance

With our expertise, businesses can leverage AVEVA Connect as part of a larger industrial data strategy, ensuring greater efficiency, better insights, and long-term scalability.

How Réalta Technologies can Help You Leverage Aveva Connect:

At Realta Technologies, we specialise in helping businesses implement, integrate, and optimise AVEVA Connect for better data management, efficiency, and collaboration.

Our Services Include:
 

🔹 Seamless Integration with Existing Systems
We ensure smooth connectivity between AVEVA Connect and your existing industrial systems (SCADA, PLCs, MES, ERP, and IoT devices).

🔹 Custom Dashboards & Analytics
Our experts configure custom dashboards using AVEVA PI Vision, PowerBI, and Tableau, providing real-time insights tailored to your operations.

🔹 Data Security & Compliance
We help you implement best practices for data security, cloud storage, and compliance with industry regulations (e.g., FDA 21 CFR Part 11, ISO 27001).

🔹 Ongoing Support & Optimisation
From training teams to enhancing workflows, Realta Technologies provides continuous support to maximise your investment in AVEVA Connect.

Conclusion

AVEVA Connect is a powerful tool that enables businesses to unlock the full potential of their industrial data. By centralising data, enabling real-time analytics, and improving collaboration, it drives efficiency and smarter decision-making.

At Realta Technologies, we help companies implement and optimise AVEVA Connect to streamline operations, enhance productivity, and future-proof their business. 

If you want to learn more about how we can help you, contact us today:

Phone: +353 21 243 9113

Email: [email protected] 

AVEVA Connect: Transforming Industrial Data Management with Realta Technologies. Read More »

Market Trends 2025: Navigating Resource Placements and Offshore Rates in Life Sciences and Manufacturing.

Blog / By

Market Trends 2025: Navigating Resource Placements and Offshore Rates in Life Sciences and Manufacturing.

Introduction

In 2025, resource placements and offshore strategies are facing a transformation. Driven by rapid globalisation, labor cost fluctuations, and the rise of automation, businesses in the life sciences and manufacturing sectors must adapt to a dynamic landscape.

According to a Deloitte report, nearly 70% of manufacturing executives rank workforce challenges among their top business concerns, with labor shortages and rising costs being the key drivers. At the same time, the global offshore outsourcing market is projected to grow to $620 billion by 2030, indicating a strong shift toward offshore talent solutions.

As companies navigate these trends, adopting data-driven workforce strategies will be crucial for maintaining competitiveness. In this blog, we explore the key market dynamics influencing resource placements and offshore rates in 2025 and provide actionable strategies to help businesses adapt.

 

Market Dynamics Influencing Resource Placements in 2025

 
1. Fluctuating Labor Costs Across Regions

Labor cost disparities across the globe remain a significant factor in resource placements. While countries like Indiacontinue to offer cost-effective options, inflation and economic growth in these regions are pushing wages upward.

  • Statistics:
    • According to Statista, India’s average wages in IT services grew by 10% between 2015 and 2023.
    • Eastern Europe is emerging as a strong alternative for technical talent, offering rates 20-30% lower than Western Europe while maintaining high quality.
  • Trend Insight:
    Businesses are diversifying their offshore strategies, moving beyond traditional regions like India to emerging hubs such as Poland, Bulgaria, and Malaysia.
2. The Growing Importance of Skilled Talent

The life sciences and manufacturing industries are becoming increasingly data-driven, requiring expertise in fields like data analytics, automation, and regulatory compliance. However, the global talent pool for these high-skill roles is tightening.

  • Statistics:
    • A Korn Ferry report predicts a global shortage of more than 85 million skilled workers by 2030, leading to potential losses of $8.5 trillion in unrealised revenue.
    • 50% of manufacturing jobs in advanced fields, such as AI and automation, are expected to remain unfilled in 2025 due to skill gaps.
  • Trend Insight:
    Companies are investing in upskilling programs and leveraging hybrid teams that combine local expertise with remote or offshore support to bridge the talent gap.
3. Remote Work Expands Global Hiring Options

The shift to remote work has expanded the talent pool for many organisations. Companies can now hire skilled professionals from anywhere, reducing dependency on local labor markets.

  • Statistics:
    • Gartner reports that 32% of manufacturing companies now offer remote or hybrid work models for non-plant roles, up from just 8% pre-2020.
    • Tools like Microsoft Teams, Slack, and cloud-based ERP systems have seen adoption rates in manufacturing increase by 40% over the past three years.
  • Trend Insight:
    Businesses are increasingly building distributed teams that operate seamlessly across time zones, leveraging remote work technology to improve collaboration and efficiency.
4. Evolving Regulatory and Compliance Challenges

Globalisation and offshore placements bring increased scrutiny regarding labor laws, tax regulations, and data privacy compliance. Navigating these regulations requires businesses to be proactive in managing risks.

  • Statistics:
    • Over 70 countries introduced stricter employment laws related to remote and offshore work between 2021 and 2024.
    • A PwC report estimates that compliance errors cost multinational companies an average of $2 million annually in fines and legal fees.
  • Trend Insight:
    Companies are partnering with third-party providers to manage payroll, legal compliance, and workforce contracts across multiple regions.
5. Automation and AI Redefining Workforce Needs

Automation and AI are reshaping resource placements by reducing reliance on manual labor and creating demand for skilled professionals capable of managing advanced technologies.

  • Statistics:
    • The World Economic Forum predicts that by 2025, automation will replace 85 million jobs but create 97 million new roles requiring technical expertise.
    • 64% of manufacturing executives say they plan to increase spending on AI and automation technologies in the next two years.
  • Trend Insight:
    Businesses are adopting hybrid resource models where automated systems handle repetitive tasks while human talent focuses on higher-value work like data analysis and strategic planning.

 

Strategies to Adapt to Changing Market Dynamics

 
1. Diversify Offshore Strategies

Move beyond traditional offshore hubs and explore new regions that balance cost and quality.

  • Focus on high-skill regions like Eastern Europe for technical roles.
  • Consider Southeast Asia and Latin America for cost-effective labor in mid-skill roles.
2. Upskill Your Workforce

Invest in training programs to close skill gaps and build a more versatile workforce.

  • Offer certifications in automation, AI, and regulatory compliance to empower existing employees.
  • Partner with external providers to deliver specialised training.
3. Adopt Remote Work Best Practices

Leverage technology to build collaborative, remote-friendly teams.

  • Use tools like Microsoft Teams and Slack to streamline communication across global teams.
  • Ensure robust cybersecurity measures for data integrity and compliance.
4. Leverage Automation for Efficiency

Implement automation tools to optimise workflows and reduce dependency on manual labor.

  • Use predictive analytics to forecast labor requirements and allocate resources efficiently.
  • Integrate automation systems with real-time data visualisation dashboards to monitor performance.
5. Partner with Experts

Work with experienced providers to manage complex resource placements and ensure compliance.

  • Realta Technologies specialises in global talent solutions, workforce optimisation, and compliance management.

 

How Réalta Technologies can Help:

 

At Realta Technologies, we understand the complexities of resource placements in the life sciences and manufacturing sectors. Our team helps businesses navigate market dynamics by providing tailored staffing solutions for workforce optimisation, compliance, and automation.

In 2025, we aim to employ 43 more professionals, including experienced engineers, graduates, and juniors eager to step into the industry and address the current challenges.

 

Our staff augmentation/secondment service includes:
  • Global Talent Solutions: Sourcing skilled talent locally, offshore, and remotely.
  • Regulatory Support: Ensuring compliance with labour laws, tax regulations, and data privacy requirements.
  • Advanced Analytics: Leveraging platforms like PowerBI and Tableau to optimise resource allocation and identify cost-saving opportunities.
  • Strategic Workforce Deployment: Working closely with market-leading EOR agencies to employ engineers in countries all over the world

Conclusion

The resource placement and offshore strategies of 2025 demand agility, innovation, and data-driven decision-making. By understanding market trends and adopting proactive strategies, businesses can build resilient, scalable workforces that drive growth.

Contact Realta Technologies today to learn how we can help you navigate the future of resource placements and workforce strategies.

Phone: +353 21 243 9113

Email: [email protected] 

Market Trends 2025: Navigating Resource Placements and Offshore Rates in Life Sciences and Manufacturing.

Introduction

In 2025, resource placements and offshore strategies are facing a transformation. Driven by rapid globalisation, labor cost fluctuations, and the rise of automation, businesses in the life sciences and manufacturing sectors must adapt to a dynamic landscape.

According to a Deloitte report, nearly 70% of manufacturing executives rank workforce challenges among their top business concerns, with labor shortages and rising costs being the key drivers. At the same time, the global offshore outsourcing market is projected to grow to $620 billion by 2030, indicating a strong shift toward offshore talent solutions.

As companies navigate these trends, adopting data-driven workforce strategies will be crucial for maintaining competitiveness. In this blog, we explore the key market dynamics influencing resource placements and offshore rates in 2025 and provide actionable strategies to help businesses adapt.

 

Market Dynamics Influencing Resource Placements in 2025

 
1. Fluctuating Labor Costs Across Regions

Labor cost disparities across the globe remain a significant factor in resource placements. While countries like Indiacontinue to offer cost-effective options, inflation and economic growth in these regions are pushing wages upward.

  • Statistics:
    • According to Statista, India’s average wages in IT services grew by 10% between 2015 and 2023.
    • Eastern Europe is emerging as a strong alternative for technical talent, offering rates 20-30% lower than Western Europe while maintaining high quality.
  • Trend Insight:
    Businesses are diversifying their offshore strategies, moving beyond traditional regions like India to emerging hubs such as Poland, Bulgaria, and Malaysia.
2. The Growing Importance of Skilled Talent

The life sciences and manufacturing industries are becoming increasingly data-driven, requiring expertise in fields like data analytics, automation, and regulatory compliance. However, the global talent pool for these high-skill roles is tightening.

  • Statistics:
    • A Korn Ferry report predicts a global shortage of more than 85 million skilled workers by 2030, leading to potential losses of $8.5 trillion in unrealised revenue.
    • 50% of manufacturing jobs in advanced fields, such as AI and automation, are expected to remain unfilled in 2025 due to skill gaps.
  • Trend Insight:
    Companies are investing in upskilling programs and leveraging hybrid teams that combine local expertise with remote or offshore support to bridge the talent gap.
3. Remote Work Expands Global Hiring Options

The shift to remote work has expanded the talent pool for many organisations. Companies can now hire skilled professionals from anywhere, reducing dependency on local labor markets.

  • Statistics:
    • Gartner reports that 32% of manufacturing companies now offer remote or hybrid work models for non-plant roles, up from just 8% pre-2020.
    • Tools like Microsoft Teams, Slack, and cloud-based ERP systems have seen adoption rates in manufacturing increase by 40% over the past three years.
  • Trend Insight:
    Businesses are increasingly building distributed teams that operate seamlessly across time zones, leveraging remote work technology to improve collaboration and efficiency.
4. Evolving Regulatory and Compliance Challenges

Globalisation and offshore placements bring increased scrutiny regarding labor laws, tax regulations, and data privacy compliance. Navigating these regulations requires businesses to be proactive in managing risks.

  • Statistics:
    • Over 70 countries introduced stricter employment laws related to remote and offshore work between 2021 and 2024.
    • A PwC report estimates that compliance errors cost multinational companies an average of $2 million annually in fines and legal fees.
  • Trend Insight:
    Companies are partnering with third-party providers to manage payroll, legal compliance, and workforce contracts across multiple regions.
5. Automation and AI Redefining Workforce Needs

Automation and AI are reshaping resource placements by reducing reliance on manual labor and creating demand for skilled professionals capable of managing advanced technologies.

  • Statistics:
    • The World Economic Forum predicts that by 2025, automation will replace 85 million jobs but create 97 million new roles requiring technical expertise.
    • 64% of manufacturing executives say they plan to increase spending on AI and automation technologies in the next two years.
  • Trend Insight:
    Businesses are adopting hybrid resource models where automated systems handle repetitive tasks while human talent focuses on higher-value work like data analysis and strategic planning.

 

Strategies to Adapt to Changing Market Dynamics

 
1. Diversify Offshore Strategies

Move beyond traditional offshore hubs and explore new regions that balance cost and quality.

  • Focus on high-skill regions like Eastern Europe for technical roles.
  • Consider Southeast Asia and Latin America for cost-effective labor in mid-skill roles.
2. Upskill Your Workforce

Invest in training programs to close skill gaps and build a more versatile workforce.

  • Offer certifications in automation, AI, and regulatory compliance to empower existing employees.
  • Partner with external providers to deliver specialised training.
3. Adopt Remote Work Best Practices

Leverage technology to build collaborative, remote-friendly teams.

  • Use tools like Microsoft Teams and Slack to streamline communication across global teams.
  • Ensure robust cybersecurity measures for data integrity and compliance.
4. Leverage Automation for Efficiency

Implement automation tools to optimise workflows and reduce dependency on manual labor.

  • Use predictive analytics to forecast labor requirements and allocate resources efficiently.
  • Integrate automation systems with real-time data visualisation dashboards to monitor performance.
5. Partner with Experts

Work with experienced providers to manage complex resource placements and ensure compliance.

  • Realta Technologies specialises in global talent solutions, workforce optimisation, and compliance management.

 

How Réalta Technologies can Help:

 

At Realta Technologies, we understand the complexities of resource placements in the life sciences and manufacturing sectors. Our team helps businesses navigate market dynamics by providing tailored staffing solutions for workforce optimisation, compliance, and automation.

In 2025, we aim to employ 43 more professionals, including experienced engineers, graduates, and juniors eager to step into the industry and address the current challenges.

 

Our staff augmentation/secondment service includes:
  • Global Talent Solutions: Sourcing skilled talent locally, offshore, and remotely.
  • Regulatory Support: Ensuring compliance with labour laws, tax regulations, and data privacy requirements.
  • Advanced Analytics: Leveraging platforms like PowerBI and Tableau to optimise resource allocation and identify cost-saving opportunities.
  • Strategic Workforce Deployment: Working closely with market-leading EOR agencies to employ engineers in countries all over the world

Conclusion

The resource placement and offshore strategies of 2025 demand agility, innovation, and data-driven decision-making. By understanding market trends and adopting proactive strategies, businesses can build resilient, scalable workforces that drive growth.

Contact Realta Technologies today to learn how we can help you navigate the future of resource placements and workforce strategies.

Phone: +353 21 243 9113

Email: [email protected] 

Market Trends 2025: Navigating Resource Placements and Offshore Rates in Life Sciences and Manufacturing. Read More »

Batch Reports in Pharma: Simplifying Compliance with Review by Exception

Blog / By

Batch Reports in Pharma: Simplifying Compliance with Review by Exception

Introduction

In the pharmaceutical industry, compliance with regulatory requirements is non-negotiable. One of the cornerstones of maintaining compliance while ensuring product quality is effective batch reporting. However, traditional batch reporting can be time-consuming and labour-intensive, particularly when every detail must be reviewed manually. This is where the concept of Review by Exception (RBE) transforms the process, enabling pharmaceutical manufacturers to focus only on deviations and anomalies rather than analysing every data point.

 

In this blog, we’ll explore the fundamentals of batch reporting and RBE, their benefits in the pharma industry, and how Réalta Technologies supports this approach using cutting-edge technologies and tools.

 

What Are Batch Reports in Pharma?

Batch reports are comprehensive documents detailing every stage of a pharmaceutical manufacturing process, from raw material procurement to final product release. These reports serve as critical records for ensuring that each batch of a product complies with stringent regulatory standards, including FDA 21 CFR Part 11 and EU GMP Annex 11.

 

Batch reports typically include:

  • Process parameters: Information on temperature, pressure, mixing speed, etc.
  • Material traceability: Lot numbers and sources of raw materials.
  • Quality control data: Test results to verify product integrity.
  • Deviations and corrective actions: Any process anomalies and steps taken to address them.

While essential for compliance, manually reviewing batch reports is resource-intensive and can delay product release.

 

What Is Review by Exception (RBE)?

Review by Exception (RBE) is a modern approach to batch reporting that focuses on identifying and analysing deviations or anomalies rather than manually reviewing all data. With this method, only data points or events outside predefined parameters (exceptions) are flagged for review.

 

How It Works:
  1. Parameter Definition: Acceptable ranges for critical process parameters (CPPs) and key quality attributes (KQAs) are predefined.
  2. Data Monitoring: Advanced systems continuously monitor real-time and historical data.
  3. Exception Alerts: Only deviations outside acceptable ranges are flagged for review.

RBE eliminates unnecessary reviews of compliant data, streamlining the batch release process while maintaining quality and regulatory adherence.

 

Benefits of Batch Reports with Review by Exception

 
1. Reduced Review Time

RBE drastically reduces the time required for batch reviews by highlighting only the exceptions, enabling faster product release without compromising quality.

2. Improved Resource Efficiency

By automating the identification of exceptions, RBE allows quality teams to focus their efforts on addressing critical issues, reducing manual workloads.

3. Enhanced Compliance

Automated monitoring and reporting ensure that every deviation is documented and addressed, meeting stringent regulatory requirements.

4. Improved Decision-Making

Dashboards and advanced analytics provide clear insights into trends and recurring exceptions, empowering manufacturers to implement preventive measures.

5. Cost Savings

Streamlined review processes lead to operational efficiencies, reducing costs associated with lengthy manual reviews and production delays.

6. Increase the accuracy of Exception Detection

When a review is performed manually on large quantities of data, the likelihood of missing a deviation is much larger than when with an automated review.

 

How Réalta Technologies Supports Batch Reporting and RBE

Réalta Technologies is at the forefront of providing pharmaceutical manufacturers with tailored solutions for batch reporting and Review by Exception. By combining industry expertise with advanced technology, we help clients implement efficient, compliant, and scalable systems for managing batch data.

 

Technologies and Tools We Use:

 

AVEVA PI System

      • Enables real-time data collection, storage, and visualisation for batch processes.
      • Provides seamless integration with other systems like MES and automation platforms.
PI Notifications
      • Alerts stakeholders about deviations in real time, ensuring timely corrective actions.

PI Batch Interfaces

      • PI Interfaces for Batch Execution Systems allow PI to recreate the complex batch events in PI Event Frames from the rich information available in execution systems enabling customers to easily view their real-time process data within the context of their product and batch

PI Event Frames (EF Gen)

      • Automates the creation of complex batch events in PI Event Frames based on process conditions, allowing to properly frame the retrieval of critical process parameters, and enabling quick identification of exceptions

Syncade MES Integration

      • Facilitates integration with Manufacturing Execution Systems (MES) to streamline data flow and batch report generation.

RtReports

    • RtReports is a fully configurable web-based enterprise reporting application used with the PI System for generating electronic and printed reports. RtReports can be used to produce repeatable reports through configuration and without programming

 

How Réalta Technologies Can Assist Your Facility

At Réalta Technologies, we specialise in designing and implementing robust solutions for batch reporting and Review by Exception in pharmaceutical manufacturing. Here’s how we can help:

1. Seamless Integration

We ensure seamless integration of batch reporting systems with your existing MES, automation, and data collection platforms. This unified approach ensures that all critical data is captured and analysed in real time.

2. Customisable Solutions

Every facility is unique, and so are its needs. Our team works closely with you to develop RBE parameters and customised dashboards that align with your operations and regulatory requirements.

3. Advanced Analytics

Using tools like SEEQ and PowerBI, we provide advanced analytics capabilities, enabling you to gain deeper insights into exceptions and optimise your processes accordingly.

4. Scalability

As your operations grow, our solutions can scale with you. Whether you’re adding new lines or increasing production capacity, Réalta Technologies ensures your systems remain robust and efficient.

5. Regulatory Expertise

With a deep understanding of pharmaceutical regulations, our team ensures that all batch reporting systems meet compliance requirements, including FDA 21 CFR Part 11 and EU GMP standards.

 

Conclusion

Batch reporting and Review by Exception are revolutionising the pharmaceutical industry, offering faster, more efficient, and compliant ways to manage batch data. With Réalta Technologies’ expertise and cutting-edge solutions, you can streamline your reporting processes, reduce costs, and ensure compliance with industry regulations.

 

Contact us today to learn how Réalta Technologies can help your pharmaceutical facility adopt Review by Exception and achieve operational excellence.

 

Phone: +353 21 243 9113

Email: [email protected] 



Batch Reports in Pharma: Simplifying Compliance with Review by Exception

Introduction

In the pharmaceutical industry, compliance with regulatory requirements is non-negotiable. One of the cornerstones of maintaining compliance while ensuring product quality is effective batch reporting. However, traditional batch reporting can be time-consuming and labour-intensive, particularly when every detail must be reviewed manually. This is where the concept of Review by Exception (RBE) transforms the process, enabling pharmaceutical manufacturers to focus only on deviations and anomalies rather than analysing every data point.

 

In this blog, we’ll explore the fundamentals of batch reporting and RBE, their benefits in the pharma industry, and how Réalta Technologies supports this approach using cutting-edge technologies and tools.

 

What Are Batch Reports in Pharma?

Batch reports are comprehensive documents detailing every stage of a pharmaceutical manufacturing process, from raw material procurement to final product release. These reports serve as critical records for ensuring that each batch of a product complies with stringent regulatory standards, including FDA 21 CFR Part 11 and EU GMP Annex 11.

 

Batch reports typically include:

  • Process parameters: Information on temperature, pressure, mixing speed, etc.
  • Material traceability: Lot numbers and sources of raw materials.
  • Quality control data: Test results to verify product integrity.
  • Deviations and corrective actions: Any process anomalies and steps taken to address them.

While essential for compliance, manually reviewing batch reports is resource-intensive and can delay product release.

 

What Is Review by Exception (RBE)?

Review by Exception (RBE) is a modern approach to batch reporting that focuses on identifying and analysing deviations or anomalies rather than manually reviewing all data. With this method, only data points or events outside predefined parameters (exceptions) are flagged for review.

 

How It Works:
  1. Parameter Definition: Acceptable ranges for critical process parameters (CPPs) and key quality attributes (KQAs) are predefined.
  2. Data Monitoring: Advanced systems continuously monitor real-time and historical data.
  3. Exception Alerts: Only deviations outside acceptable ranges are flagged for review.

RBE eliminates unnecessary reviews of compliant data, streamlining the batch release process while maintaining quality and regulatory adherence.

 

Benefits of Batch Reports with Review by Exception

 
1. Reduced Review Time

RBE drastically reduces the time required for batch reviews by highlighting only the exceptions, enabling faster product release without compromising quality.

2. Improved Resource Efficiency

By automating the identification of exceptions, RBE allows quality teams to focus their efforts on addressing critical issues, reducing manual workloads.

3. Enhanced Compliance

Automated monitoring and reporting ensure that every deviation is documented and addressed, meeting stringent regulatory requirements.

4. Improved Decision-Making

Dashboards and advanced analytics provide clear insights into trends and recurring exceptions, empowering manufacturers to implement preventive measures.

5. Cost Savings

Streamlined review processes lead to operational efficiencies, reducing costs associated with lengthy manual reviews and production delays.

6. Increase the accuracy of Exception Detection

When a review is performed manually on large quantities of data, the likelihood of missing a deviation is much larger than when with an automated review.

 

How Réalta Technologies Supports Batch Reporting and RBE

Réalta Technologies is at the forefront of providing pharmaceutical manufacturers with tailored solutions for batch reporting and Review by Exception. By combining industry expertise with advanced technology, we help clients implement efficient, compliant, and scalable systems for managing batch data.

 

Technologies and Tools We Use:

 

AVEVA PI System

      • Enables real-time data collection, storage, and visualisation for batch processes.
      • Provides seamless integration with other systems like MES and automation platforms.
PI Notifications
      • Alerts stakeholders about deviations in real time, ensuring timely corrective actions.

PI Batch Interfaces

      • PI Interfaces for Batch Execution Systems allow PI to recreate the complex batch events in PI Event Frames from the rich information available in execution systems enabling customers to easily view their real-time process data within the context of their product and batch

PI Event Frames (EF Gen)

      • Automates the creation of complex batch events in PI Event Frames based on process conditions, allowing to properly frame the retrieval of critical process parameters, and enabling quick identification of exceptions

Syncade MES Integration

      • Facilitates integration with Manufacturing Execution Systems (MES) to streamline data flow and batch report generation.

RtReports

    • RtReports is a fully configurable web-based enterprise reporting application used with the PI System for generating electronic and printed reports. RtReports can be used to produce repeatable reports through configuration and without programming

 

How Réalta Technologies Can Assist Your Facility

At Réalta Technologies, we specialise in designing and implementing robust solutions for batch reporting and Review by Exception in pharmaceutical manufacturing. Here’s how we can help:

1. Seamless Integration

We ensure seamless integration of batch reporting systems with your existing MES, automation, and data collection platforms. This unified approach ensures that all critical data is captured and analysed in real time.

2. Customisable Solutions

Every facility is unique, and so are its needs. Our team works closely with you to develop RBE parameters and customised dashboards that align with your operations and regulatory requirements.

3. Advanced Analytics

Using tools like SEEQ and PowerBI, we provide advanced analytics capabilities, enabling you to gain deeper insights into exceptions and optimise your processes accordingly.

4. Scalability

As your operations grow, our solutions can scale with you. Whether you’re adding new lines or increasing production capacity, Réalta Technologies ensures your systems remain robust and efficient.

5. Regulatory Expertise

With a deep understanding of pharmaceutical regulations, our team ensures that all batch reporting systems meet compliance requirements, including FDA 21 CFR Part 11 and EU GMP standards.

 

Conclusion

Batch reporting and Review by Exception are revolutionising the pharmaceutical industry, offering faster, more efficient, and compliant ways to manage batch data. With Réalta Technologies’ expertise and cutting-edge solutions, you can streamline your reporting processes, reduce costs, and ensure compliance with industry regulations.

 

Contact us today to learn how Réalta Technologies can help your pharmaceutical facility adopt Review by Exception and achieve operational excellence.

 

Phone: +353 21 243 9113

Email: [email protected] 



Batch Reports in Pharma: Simplifying Compliance with Review by Exception Read More »

Whats the difference? Data engineer vs. Data Scientist vs. Data Analyst

Blog / By

Whats the difference? Data engineer vs. Data Scientist vs. Data Analyst

Introduction

In today’s data-driven world, organisations rely on three crucial roles to extract valuable insights from the vast amounts of data they generate: Data Engineers, Data Scientists, and Data Analysts. While each role serves a distinct purpose, there are key areas where their responsibilities overlap, enabling seamless integration and insight generation. 

This blog explores the differences between these roles and how Réalta Technologies offers a comprehensive range of services that covers all three.

 

What Does a Data Engineer Do?

Data Engineers are responsible for creating the infrastructure that enables data collection, storage, and processing. Their primary focus is to ensure that data is available, organised, and ready for further analysis by building robust data pipelines and managing databases.

 

Key Responsibilities:
  • Data Architecture: Designing and structuring the framework for data storage and accessibility.
  • Infrastructure Setup: Implementing systems to capture and process real-time data.
  • Database Management: Overseeing data storage, ensuring its organisation, and handling large datasets efficiently.
  • Scalability Solutions: Building systems that can scale with growing data needs.

At Réalta Technologies, Data Engineers specialise in automating connectivity and ensuring smooth data flow using communication protocols like OPC DA, OPC UA, MQTT, BACNet, and various fieldbus communications.

 

What Does a Data Scientist Do?

A Data Scientist focuses on analysing and interpreting complex datasets to generate actionable insights. They apply advanced machine learning models and algorithms to predict future outcomes, optimise processes, and solve business problems. Their work relies heavily on the infrastructure built by Data Engineers.

 

Key Responsibilities:
  • Machine Learning & Predictive Modeling: Applying algorithms to make data-driven predictions.
  • Statistical Analysis: Analysing large datasets to identify trends, correlations, and outliers.
  • Algorithm Optimisation: Continuously improving models to enhance their accuracy.
  • Data Cleaning & Preparation: Ensuring data quality and preparing it for analysis.

At Réalta Technologies, Data Scientists utilise tools like AVEVA PI, Ignition, and SEEQ to create advanced models that help businesses optimise their processes and improve decision-making.

 

What Does a Data Analyst Do?

Data Analysts focus on making sense of the data by translating complex findings into clear, actionable insights. They interpret data, create reports, and visualise trends, ensuring that stakeholders can use the data effectively for strategic decisions.

 

Key Responsibilities:
  • Data Querying & Analysis: Extracting specific datasets and interpreting them to uncover meaningful patterns.
  • Insight Generation: Turning raw data into actionable insights for business stakeholders.
  • KPI Tracking & Performance Benchmarking: Monitoring key performance indicators to track progress.
  • Reporting & Visualisation: Using tools to create automated reports and dashboards for easy data interpretation.

Réalta Technologies’ Data Analysts rely on platforms like PowerBI and Tableau to provide comprehensive, interactive dashboards that allow businesses to monitor performance metrics in real time.

 

Where Do These Roles Overlap?

While the roles of Data Engineers, Data Scientists, and Data Analysts are distinct, they do overlap in important areas:

 

Integration (Data Engineer + Data Scientist)

Data Engineers and Data Scientists work closely together to ensure that data pipelines are optimised for analysis. Data Engineers provide clean, well-organised datasets, while Data Scientists use these datasets to build and refine models. Together, they focus on:

  • Pipeline Optimisation: Ensuring efficient data flow for real-time analysis.
  • Data Cleaning Automation: Automating the process of preparing raw data for analysis.
  • Real-Time Data Processing: Creating systems that allow for live monitoring and data-based decision-making.
Insights (Data Scientist + Data Analyst)

Data Scientists and Data Analysts overlap in their work of interpreting and analysing data. Data Scientists build models and algorithms, while Data Analysts use these models to generate insights and actionable reports. Together, they focus on:

  • Data Querying: Extracting relevant datasets for further analysis.
  • Insight Generation: Collaborating to turn analytical results into understandable insights.
  • Advanced Data Analysis: Combining machine learning models with business-oriented reporting.

How Réalta Technologies Delivers All Three Services

At Réalta Technologies, we offer a comprehensive range of services that cover all three key roles: Data Engineers, Data Scientists, and Data Analysts. By delivering these services in an integrated manner, we provide businesses with the tools they need to collect, process, and understand their data.

 

Our Expertise Includes:
  • Data Engineering: We design and implement robust data pipelines and infrastructure to ensure your data is always accessible and ready for analysis.
  • Data Science: We apply advanced machine learning and statistical techniques to analyse your data and make predictive insights that drive informed decision-making.
  • Data Analytics: Our analysts create customised reports and dashboards using tools like PowerBI and Tableau, turning raw data into actionable insights that you can use to improve performance.
Tools We Use:

We rely on a variety of industry-leading tools and platforms to deliver the best possible solutions for your business:

  • AVEVA PI, Ignition, SEEQ: For real-time data processing and analysis.
  • PowerBI, Tableau: For intuitive reporting and data visualisation that offers comprehensive insights at a glance.

Conclusion

The data lifecycle is complex, and it requires a collaborative effort between Data Engineers, Data Scientists, and Data Analysts to derive maximum value from the data generated by businesses. At Réalta Technologies, we combine these three essential roles to deliver holistic data solutions. From capturing and processing data to generating actionable insights, our experts are here to help you leverage your data for better decision-making, optimised processes, and improved business outcomes.

 

Contact Réalta Technologies today to learn how we can help you build an integrated data strategy that covers everything from infrastructure to insight generation.

Phone: +353 21 243 9113

Email: [email protected]

 

Whats the difference? Data engineer vs. Data Scientist vs. Data Analyst

Introduction

In today’s data-driven world, organisations rely on three crucial roles to extract valuable insights from the vast amounts of data they generate: Data Engineers, Data Scientists, and Data Analysts. While each role serves a distinct purpose, there are key areas where their responsibilities overlap, enabling seamless integration and insight generation. 

This blog explores the differences between these roles and how Réalta Technologies offers a comprehensive range of services that covers all three.

 

What Does a Data Engineer Do?

Data Engineers are responsible for creating the infrastructure that enables data collection, storage, and processing. Their primary focus is to ensure that data is available, organised, and ready for further analysis by building robust data pipelines and managing databases.

 

Key Responsibilities:
  • Data Architecture: Designing and structuring the framework for data storage and accessibility.
  • Infrastructure Setup: Implementing systems to capture and process real-time data.
  • Database Management: Overseeing data storage, ensuring its organisation, and handling large datasets efficiently.
  • Scalability Solutions: Building systems that can scale with growing data needs.

At Réalta Technologies, Data Engineers specialise in automating connectivity and ensuring smooth data flow using communication protocols like OPC DA, OPC UA, MQTT, BACNet, and various fieldbus communications.

 

What Does a Data Scientist Do?

A Data Scientist focuses on analysing and interpreting complex datasets to generate actionable insights. They apply advanced machine learning models and algorithms to predict future outcomes, optimise processes, and solve business problems. Their work relies heavily on the infrastructure built by Data Engineers.

 

Key Responsibilities:
  • Machine Learning & Predictive Modeling: Applying algorithms to make data-driven predictions.
  • Statistical Analysis: Analysing large datasets to identify trends, correlations, and outliers.
  • Algorithm Optimisation: Continuously improving models to enhance their accuracy.
  • Data Cleaning & Preparation: Ensuring data quality and preparing it for analysis.

At Réalta Technologies, Data Scientists utilise tools like AVEVA PI, Ignition, and SEEQ to create advanced models that help businesses optimise their processes and improve decision-making.

 

What Does a Data Analyst Do?

Data Analysts focus on making sense of the data by translating complex findings into clear, actionable insights. They interpret data, create reports, and visualise trends, ensuring that stakeholders can use the data effectively for strategic decisions.

 

Key Responsibilities:
  • Data Querying & Analysis: Extracting specific datasets and interpreting them to uncover meaningful patterns.
  • Insight Generation: Turning raw data into actionable insights for business stakeholders.
  • KPI Tracking & Performance Benchmarking: Monitoring key performance indicators to track progress.
  • Reporting & Visualisation: Using tools to create automated reports and dashboards for easy data interpretation.

Réalta Technologies’ Data Analysts rely on platforms like PowerBI and Tableau to provide comprehensive, interactive dashboards that allow businesses to monitor performance metrics in real time.

 

Where Do These Roles Overlap?

While the roles of Data Engineers, Data Scientists, and Data Analysts are distinct, they do overlap in important areas:

 

Integration (Data Engineer + Data Scientist)

Data Engineers and Data Scientists work closely together to ensure that data pipelines are optimised for analysis. Data Engineers provide clean, well-organised datasets, while Data Scientists use these datasets to build and refine models. Together, they focus on:

  • Pipeline Optimisation: Ensuring efficient data flow for real-time analysis.
  • Data Cleaning Automation: Automating the process of preparing raw data for analysis.
  • Real-Time Data Processing: Creating systems that allow for live monitoring and data-based decision-making.
Insights (Data Scientist + Data Analyst)

Data Scientists and Data Analysts overlap in their work of interpreting and analysing data. Data Scientists build models and algorithms, while Data Analysts use these models to generate insights and actionable reports. Together, they focus on:

  • Data Querying: Extracting relevant datasets for further analysis.
  • Insight Generation: Collaborating to turn analytical results into understandable insights.
  • Advanced Data Analysis: Combining machine learning models with business-oriented reporting.

How Réalta Technologies Delivers All Three Services

At Réalta Technologies, we offer a comprehensive range of services that cover all three key roles: Data Engineers, Data Scientists, and Data Analysts. By delivering these services in an integrated manner, we provide businesses with the tools they need to collect, process, and understand their data.

 

Our Expertise Includes:
  • Data Engineering: We design and implement robust data pipelines and infrastructure to ensure your data is always accessible and ready for analysis.
  • Data Science: We apply advanced machine learning and statistical techniques to analyse your data and make predictive insights that drive informed decision-making.
  • Data Analytics: Our analysts create customised reports and dashboards using tools like PowerBI and Tableau, turning raw data into actionable insights that you can use to improve performance.
Tools We Use:

We rely on a variety of industry-leading tools and platforms to deliver the best possible solutions for your business:

  • AVEVA PI, Ignition, SEEQ: For real-time data processing and analysis.
  • PowerBI, Tableau: For intuitive reporting and data visualisation that offers comprehensive insights at a glance.

Conclusion

The data lifecycle is complex, and it requires a collaborative effort between Data Engineers, Data Scientists, and Data Analysts to derive maximum value from the data generated by businesses. At Réalta Technologies, we combine these three essential roles to deliver holistic data solutions. From capturing and processing data to generating actionable insights, our experts are here to help you leverage your data for better decision-making, optimised processes, and improved business outcomes.

 

Contact Réalta Technologies today to learn how we can help you build an integrated data strategy that covers everything from infrastructure to insight generation.

Phone: +353 21 243 9113

Email: [email protected]

 

Whats the difference? Data engineer vs. Data Scientist vs. Data Analyst Read More »

using data analytics for Sustainability in manufacturing plants

Driving Sustainability in Manufacturing: How Réalta Technologies Empowers Facilities to Optimise Energy Use

Blog / By

Driving Sustainability in Manufacturing: How Réalta Technologies Empowers Facilities to Optimise Energy Use

using data analytics for Sustainability in manufacturing plants

Introduction

Sustainability has become a central focus for industries worldwide, and manufacturing is no exception. With the increasing demand for eco-friendly practices, companies are under pressure to reduce their environmental impact while maintaining efficient operations. One of the most significant challenges in achieving this balance is energy usage, a critical component of both operational costs and sustainability metrics. In this post, we will explore the role of data capture, analysis, and reporting in promoting sustainability in manufacturing and how Réalta Technologies is helping businesses achieve their sustainability goals.

 

The Energy Challenge in Manufacturing

Manufacturing facilities are energy-intensive by nature, with operations that require large amounts of electricity, gas, and other resources. Energy consumption can account for a substantial portion of a facility’s operational expenses, and inefficient energy use not only impacts the bottom line but also increases the environmental footprint. For companies striving to meet sustainability targets, understanding and optimising energy usage is key.

In recent years, there has been a growing demand for manufacturers to track and report sustainability metrics, such as carbon emissions, water usage, and overall energy consumption. However, the challenge for many facilities lies in the lack of visibility into how energy is used across various operations. Without accurate data, it is difficult to pinpoint areas where energy efficiency can be improved or determine the effectiveness of sustainability initiatives.

 

The Role of Automation and Data Capture in Sustainability

Réalta Technologies understands the complexities of energy management in manufacturing and offers cutting-edge solutions to help facilities better understand their energy usage. Through automation connectivity and advanced data analytics, manufacturers can gain comprehensive visibility into their operations, allowing them to make data-driven decisions that support sustainability.

 

Key Benefits of Réalta Technologies’ Data Capture Solutions:

  • Automation Connectivity: Réalta Technologies specialises in connecting industrial systems to capture real-time data from various equipment and processes. Using a range of industrial communication protocols such as OPC DA, OPC UA, MQTT, BACNet, and various fieldbus communications, we enable seamless integration across multiple systems and devices, ensuring no data is left behind.
  • Data Analysis and Reporting: Once data is captured, Réalta Technologies provides advanced reporting and analytics tools that allow manufacturing sites to break down their energy consumption. This helps facilities determine critical insights, such as energy usage during production vs. non-production times. For instance, a manufacturer can analyse how much energy is consumed during a batch process compared to when equipment is idle, helping to uncover opportunities for energy savings.

Using Data to Optimise Facility Sustainability

The journey towards sustainability begins with understanding how resources are being used. With the right data in hand, manufacturers can take a strategic approach to reducing their energy consumption, improving efficiency, and minimising their environmental footprint.

 

1. Energy Consumption Patterns

Réalta Technologies enables manufacturers to identify trends in energy consumption by collecting real-time data across all production stages. By comparing energy use during batch runs versus downtime, facilities can pinpoint inefficiencies, such as idle equipment consuming unnecessary power. This type of analysis allows companies to implement targeted energy-saving measures, such as shutting down non-essential equipment during off-peak hours or optimising heating, ventilation, and air conditioning (HVAC) systems to reduce energy waste.

 

2. Benchmarking for Sustainability

By tracking sustainability metrics over time, manufacturers can measure the impact of their energy optimisation strategies and set realistic goals for improvement. Réalta Technologies’ data reporting tools help companies benchmark their performance, ensuring they meet or exceed sustainability targets. Through continuous monitoring and reporting, facilities can identify areas where additional improvements can be made, contributing to long-term sustainability.

 

3. Carbon Emission Reduction

Energy usage is closely tied to carbon emissions, and reducing energy consumption is a direct way to lower a facility’s carbon footprint. With Réalta Technologies’ solutions, manufacturers can generate detailed reports on energy usage and its associated carbon emissions. These reports can then be used to develop strategies for further reducing emissions, helping companies meet regulatory requirements and align with corporate sustainability goals.

 

The Tools Behind Réalta Technologies’ Solutions

Réalta Technologies partners with industry-leading applications to provide manufacturers with the best-in-class tools for data collection, analysis, and reporting. These include:

  • AVEVA PI: A powerful data infrastructure that captures and stores real-time data from industrial processes, offering deep insights into energy usage and operational efficiency.
  • Ignition: An industrial automation platform that seamlessly connects devices and data across the facility, allowing manufacturers to monitor and optimise their systems in real-time.
  • SEEQ: An advanced analytics platform designed to help manufacturers analyse large volumes of data and identify trends and anomalies, essential for optimising energy consumption.
  • PowerBI: A business analytics tool that enables the creation of interactive reports and dashboards, helping stakeholders visualise energy data and make informed decisions.
  • Tableau: Another powerful data visualisation tool, Tableau helps manufacturers turn raw data into actionable insights, making it easier to track sustainability metrics and energy usage trends.

How Réalta Technologies Drives Sustainability

At Réalta Technologies, we believe that data is the key to unlocking sustainability in manufacturing. By providing manufacturers with the tools and expertise to capture, analyse, and report on energy usage, we empower businesses to take control of their sustainability goals. Whether it’s through automation connectivity or advanced analytics, our solutions help manufacturers:

  • Gain visibility into energy consumption across all operations
  • Identify inefficiencies and opportunities for energy optimisation
  • Track sustainability metrics and monitor progress over time
  • Reduce carbon emissions and meet environmental regulations

Conclusion

Sustainability is no longer an option for manufacturers—it’s a necessity. As the world shifts towards more eco-friendly practices, companies that prioritise energy efficiency and resource optimisation will lead the way in reducing environmental impact. Réalta Technologies is committed to helping manufacturers achieve their sustainability goals through data-driven solutions. By leveraging our expertise in automation and data analytics, manufacturing sites can gain the insights needed to optimise energy use, reduce costs, and improve their overall environmental footprint.

 

Contact Us

Ready to optimise your facility’s sustainability efforts? Contact Réalta Technologies today to learn how our data capture and reporting solutions can help you achieve your energy efficiency and sustainability goals.

https://realtatechnologies.com/contact/

[email protected]

+353 (0)21 2439113



Driving Sustainability in Manufacturing: How Réalta Technologies Empowers Facilities to Optimise Energy Use

using data analytics for Sustainability in manufacturing plants

Introduction

Sustainability has become a central focus for industries worldwide, and manufacturing is no exception. With the increasing demand for eco-friendly practices, companies are under pressure to reduce their environmental impact while maintaining efficient operations. One of the most significant challenges in achieving this balance is energy usage, a critical component of both operational costs and sustainability metrics. In this post, we will explore the role of data capture, analysis, and reporting in promoting sustainability in manufacturing and how Réalta Technologies is helping businesses achieve their sustainability goals.

 

The Energy Challenge in Manufacturing

Manufacturing facilities are energy-intensive by nature, with operations that require large amounts of electricity, gas, and other resources. Energy consumption can account for a substantial portion of a facility’s operational expenses, and inefficient energy use not only impacts the bottom line but also increases the environmental footprint. For companies striving to meet sustainability targets, understanding and optimising energy usage is key.

In recent years, there has been a growing demand for manufacturers to track and report sustainability metrics, such as carbon emissions, water usage, and overall energy consumption. However, the challenge for many facilities lies in the lack of visibility into how energy is used across various operations. Without accurate data, it is difficult to pinpoint areas where energy efficiency can be improved or determine the effectiveness of sustainability initiatives.

 

The Role of Automation and Data Capture in Sustainability

Réalta Technologies understands the complexities of energy management in manufacturing and offers cutting-edge solutions to help facilities better understand their energy usage. Through automation connectivity and advanced data analytics, manufacturers can gain comprehensive visibility into their operations, allowing them to make data-driven decisions that support sustainability.

 

Key Benefits of Réalta Technologies’ Data Capture Solutions:

  • Automation Connectivity: Réalta Technologies specialises in connecting industrial systems to capture real-time data from various equipment and processes. Using a range of industrial communication protocols such as OPC DA, OPC UA, MQTT, BACNet, and various fieldbus communications, we enable seamless integration across multiple systems and devices, ensuring no data is left behind.
  • Data Analysis and Reporting: Once data is captured, Réalta Technologies provides advanced reporting and analytics tools that allow manufacturing sites to break down their energy consumption. This helps facilities determine critical insights, such as energy usage during production vs. non-production times. For instance, a manufacturer can analyse how much energy is consumed during a batch process compared to when equipment is idle, helping to uncover opportunities for energy savings.

Using Data to Optimise Facility Sustainability

The journey towards sustainability begins with understanding how resources are being used. With the right data in hand, manufacturers can take a strategic approach to reducing their energy consumption, improving efficiency, and minimising their environmental footprint.

 

1. Energy Consumption Patterns

Réalta Technologies enables manufacturers to identify trends in energy consumption by collecting real-time data across all production stages. By comparing energy use during batch runs versus downtime, facilities can pinpoint inefficiencies, such as idle equipment consuming unnecessary power. This type of analysis allows companies to implement targeted energy-saving measures, such as shutting down non-essential equipment during off-peak hours or optimising heating, ventilation, and air conditioning (HVAC) systems to reduce energy waste.

 

2. Benchmarking for Sustainability

By tracking sustainability metrics over time, manufacturers can measure the impact of their energy optimisation strategies and set realistic goals for improvement. Réalta Technologies’ data reporting tools help companies benchmark their performance, ensuring they meet or exceed sustainability targets. Through continuous monitoring and reporting, facilities can identify areas where additional improvements can be made, contributing to long-term sustainability.

 

3. Carbon Emission Reduction

Energy usage is closely tied to carbon emissions, and reducing energy consumption is a direct way to lower a facility’s carbon footprint. With Réalta Technologies’ solutions, manufacturers can generate detailed reports on energy usage and its associated carbon emissions. These reports can then be used to develop strategies for further reducing emissions, helping companies meet regulatory requirements and align with corporate sustainability goals.

 

The Tools Behind Réalta Technologies’ Solutions

Réalta Technologies partners with industry-leading applications to provide manufacturers with the best-in-class tools for data collection, analysis, and reporting. These include:

  • AVEVA PI: A powerful data infrastructure that captures and stores real-time data from industrial processes, offering deep insights into energy usage and operational efficiency.
  • Ignition: An industrial automation platform that seamlessly connects devices and data across the facility, allowing manufacturers to monitor and optimise their systems in real-time.
  • SEEQ: An advanced analytics platform designed to help manufacturers analyse large volumes of data and identify trends and anomalies, essential for optimising energy consumption.
  • PowerBI: A business analytics tool that enables the creation of interactive reports and dashboards, helping stakeholders visualise energy data and make informed decisions.
  • Tableau: Another powerful data visualisation tool, Tableau helps manufacturers turn raw data into actionable insights, making it easier to track sustainability metrics and energy usage trends.

How Réalta Technologies Drives Sustainability

At Réalta Technologies, we believe that data is the key to unlocking sustainability in manufacturing. By providing manufacturers with the tools and expertise to capture, analyse, and report on energy usage, we empower businesses to take control of their sustainability goals. Whether it’s through automation connectivity or advanced analytics, our solutions help manufacturers:

  • Gain visibility into energy consumption across all operations
  • Identify inefficiencies and opportunities for energy optimisation
  • Track sustainability metrics and monitor progress over time
  • Reduce carbon emissions and meet environmental regulations

Conclusion

Sustainability is no longer an option for manufacturers—it’s a necessity. As the world shifts towards more eco-friendly practices, companies that prioritise energy efficiency and resource optimisation will lead the way in reducing environmental impact. Réalta Technologies is committed to helping manufacturers achieve their sustainability goals through data-driven solutions. By leveraging our expertise in automation and data analytics, manufacturing sites can gain the insights needed to optimise energy use, reduce costs, and improve their overall environmental footprint.

 

Contact Us

Ready to optimise your facility’s sustainability efforts? Contact Réalta Technologies today to learn how our data capture and reporting solutions can help you achieve your energy efficiency and sustainability goals.

https://realtatechnologies.com/contact/

[email protected]

+353 (0)21 2439113



Driving Sustainability in Manufacturing: How Réalta Technologies Empowers Facilities to Optimise Energy Use Read More »

pharmaceutical data science

Réalta Technologies Implements High-Availability PI System for BioPharma Site

Blog / By

Réalta Technologies Implements High-Availability PI System for BioPharma Site

pharmaceutical data science

Introduction

In the rapidly evolving pharmaceutical industry, the need for real-time data collection, analysis, and visualisation have become crucial for maintaining operational efficiency and compliance. Réalta Technologies has demonstrated its expertise in this domain by successfully implementing a High-Availability PI System at a BioPharma site specialising in Fill Finish operations. 

This case study is one example of many full PI System implementations we have completed this year and highlights the advanced systems and technologies integrated by Réalta Technologies and the significant benefits they bring to the site.

 

Understanding the Customer’s Requirements

The BioPharma site required a robust and reliable system capable of collecting, storing, analysing, and visualising both real-time and historical operational data from various critical areas within the facility. These areas included the Formulations Suite, Component Preparation, Filling & Inspection, Labs, Clean and Black Utilities, and the Building Management System (BMS). The primary objective was to implement a High-Availability PI System that could integrate seamlessly with existing systems and provide comprehensive insights into operational performance.

 

Systems Integrated

Réalta Technologies expertly integrated a range of systems to achieve the desired outcomes for the BioPharma site:

    • DeltaV Batch System: Facilitates precise control and monitoring of batch processes, ensuring consistency and quality in production.
    • Syncade MES: Provides Manufacturing Execution System (MES) capabilities, enhancing production management and compliance.
    • Siemens & Allen Bradley PLC’s and HMI’s: Critical for controlling and monitoring automated processes and equipment across the site.
    • Desigo BMS: Manages building systems such as HVAC, lighting, and security to ensure a controlled environment.
    • LIMS (Laboratory Information Management System): Streamlines lab operations by managing samples, associated data, and laboratory workflows, ensuring data integrity and compliance.

Technologies Deployed

To meet the complex requirements of the BioPharma site, Réalta Technologies employed a suite of advanced technologies that work in tandem to deliver real-time insights and analytics:

  • PI Data Archive: Redundant central repository for all operational data, ensuring secure and efficient data storage.
  • PI Asset Framework (AF): Provides a contextualised representation of data, enabling users to easily navigate and analyse information.
  • MS SQL Server: Allows redundancy and robust support for the databases used for the PI system’s Metadata
  • PI Analytics: Allows for the creation of sophisticated analytics models, providing actionable insights from the collected data.
  • PI Vision & Datalink: Facilitates intuitive data visualisation and interaction through dashboards and reporting tools.
  • PI Event Frames Generator (EFGen): Generates event frames for tracking process events and exceptions, crucial for batch reporting.
  • PI Notifications: Automates alerts and notifications, ensuring timely response to critical conditions.
  • RtReports: Enables comprehensive reporting and review by exception, streamlining compliance and quality assurance processes.
  • PI Integrator for Business Analytics: Integrates PI System data with business intelligence tools, enhancing strategic decision-making.
  • PI WebAPI: Provides programmatic access to PI System data, enabling custom applications and integrations.
  • Python: Utilised for developing custom scripts and analytics models, further extending the system’s capabilities.
  • PowerBI: A powerful tool for creating interactive and insightful business intelligence reports, integrating seamlessly with the PI System.
  • PI Interfaces: Enables reliable collection of data from multiple sources like OPC Servers, PLC, relational databases, Batch Execution Systems

Rationale for the Systems and Technologies Used

Each technology and system integrated by Réalta Technologies was carefully selected to meet the specific needs of the BioPharma site:

  • High-Availability and Redundancy: The PI System architecture ensures continuous operation with minimal downtime, critical for maintaining uninterrupted production and compliance.
  • Real-Time Data Visibility: Integrating PI Vision, Datalink, and PI Analytics provides stakeholders with real-time access to operational data, enabling proactive decision-making.
  • Advanced Reporting and Analysis: Tools such as RtReports, PI EFGen, and PI Integrator for Business Analytics enable detailed reporting, exception-based review, and in-depth analysis of critical process parameters (CPP) and batch performance.
  • Seamless Integration with Existing Systems: The PI System’s compatibility with DeltaV, Syncade MES, and various PLCs ensures a smooth integration process, preserving existing investments in technology.
  • Customisable and Scalable Solutions: The use of Python and PowerBI allows for the development of custom analytics and reports, tailored to the site’s specific needs, while providing scalability for future expansion.

Use Cases and Benefits

The implementation of the High-Availability PI System has enabled the BioPharma site to achieve significant improvements in operational efficiency and data-driven decision-making. Key use cases include:

  • Alarms Notifications and Reporting: Automated alerts and detailed reporting on alarms ensure quick response to critical issues, minimising downtime and enhancing safety.
  • Downtime Reporting: Accurate tracking and analysis of downtime events help identify root causes and implement corrective actions, reducing production losses.
  • Critical Process Parameter (CPP) Reporting: Continuous monitoring and reporting of CPPs ensure that production stays within defined parameters, maintaining product quality and compliance.
  • Batch Reporting with Review by Exception Strategy: Streamlines batch reporting processes, focusing only on deviations and exceptions, which reduces the time required for quality reviews.
  • Batch Analysis & Comparison Dashboards: Visual dashboards allow for easy comparison of batch performance over time, helping to identify trends and optimise processes.
  • Energy Monitoring Dashboards: Provides insights into energy consumption patterns, enabling the site to implement energy-saving initiatives and reduce operational costs.

Conclusion

Réalta Technologies has once again demonstrated its expertise in implementing advanced technological solutions for the pharmaceutical industry. By deploying a High-Availability PI System at the BioPharma site, Réalta has enabled the site to achieve greater operational efficiency, enhanced data-driven decision-making, and improved compliance with industry regulations. The successful integration of multiple systems and the deployment of cutting-edge technologies highlight Réalta Technologies’ commitment to delivering customised, high-performance solutions that meet the unique needs of their clients.

 

If you’d like to discuss your challenges or how we can help your data work better for you, contact us today.

[email protected] 

+353 21 2439113

 

FAQs

  1. What is a High-Availability PI System?
    A High-Availability PI System is a robust data infrastructure that ensures continuous operation with minimal downtime. It is designed to collect, store, and analyse real-time and historical data, providing businesses with actionable insights and ensuring operational continuity.
  2. How does the PI System enhance operational efficiency?
    The PI System enhances operational efficiency by providing real-time visibility into critical processes, automating alerts and notifications, and enabling advanced data analysis. This allows businesses to proactively address issues, optimise processes, and make informed decisions.
  3. What is the role of PI Vision in the PI System?
    PI Vision is a visualisation tool within the PI System that allows users to create interactive dashboards and displays. It enables real-time monitoring of operational data, making it easier for stakeholders to identify trends, anomalies, and opportunities for improvement.
  4. Why is integration with existing systems important?
    Integration with existing systems is crucial as it ensures that the PI System can seamlessly collect and analyse data from various sources without disrupting current operations. This preserves the value of existing technology investments and minimises implementation challenges.
  5. How can businesses benefit from energy monitoring dashboards?
    Energy monitoring dashboards provide businesses with insights into their energy consumption patterns. By analysing this data, companies can identify areas of inefficiency, implement energy-saving initiatives, and reduce operational costs, contributing to sustainability goals.

Réalta Technologies Implements High-Availability PI System for BioPharma Site

pharmaceutical data science

Introduction

In the rapidly evolving pharmaceutical industry, the need for real-time data collection, analysis, and visualisation have become crucial for maintaining operational efficiency and compliance. Réalta Technologies has demonstrated its expertise in this domain by successfully implementing a High-Availability PI System at a BioPharma site specialising in Fill Finish operations. 

This case study is one example of many full PI System implementations we have completed this year and highlights the advanced systems and technologies integrated by Réalta Technologies and the significant benefits they bring to the site.

 

Understanding the Customer’s Requirements

The BioPharma site required a robust and reliable system capable of collecting, storing, analysing, and visualising both real-time and historical operational data from various critical areas within the facility. These areas included the Formulations Suite, Component Preparation, Filling & Inspection, Labs, Clean and Black Utilities, and the Building Management System (BMS). The primary objective was to implement a High-Availability PI System that could integrate seamlessly with existing systems and provide comprehensive insights into operational performance.

 

Systems Integrated

Réalta Technologies expertly integrated a range of systems to achieve the desired outcomes for the BioPharma site:

    • DeltaV Batch System: Facilitates precise control and monitoring of batch processes, ensuring consistency and quality in production.
    • Syncade MES: Provides Manufacturing Execution System (MES) capabilities, enhancing production management and compliance.
    • Siemens & Allen Bradley PLC’s and HMI’s: Critical for controlling and monitoring automated processes and equipment across the site.
    • Desigo BMS: Manages building systems such as HVAC, lighting, and security to ensure a controlled environment.
    • LIMS (Laboratory Information Management System): Streamlines lab operations by managing samples, associated data, and laboratory workflows, ensuring data integrity and compliance.

Technologies Deployed

To meet the complex requirements of the BioPharma site, Réalta Technologies employed a suite of advanced technologies that work in tandem to deliver real-time insights and analytics:

  • PI Data Archive: Redundant central repository for all operational data, ensuring secure and efficient data storage.
  • PI Asset Framework (AF): Provides a contextualised representation of data, enabling users to easily navigate and analyse information.
  • MS SQL Server: Allows redundancy and robust support for the databases used for the PI system’s Metadata
  • PI Analytics: Allows for the creation of sophisticated analytics models, providing actionable insights from the collected data.
  • PI Vision & Datalink: Facilitates intuitive data visualisation and interaction through dashboards and reporting tools.
  • PI Event Frames Generator (EFGen): Generates event frames for tracking process events and exceptions, crucial for batch reporting.
  • PI Notifications: Automates alerts and notifications, ensuring timely response to critical conditions.
  • RtReports: Enables comprehensive reporting and review by exception, streamlining compliance and quality assurance processes.
  • PI Integrator for Business Analytics: Integrates PI System data with business intelligence tools, enhancing strategic decision-making.
  • PI WebAPI: Provides programmatic access to PI System data, enabling custom applications and integrations.
  • Python: Utilised for developing custom scripts and analytics models, further extending the system’s capabilities.
  • PowerBI: A powerful tool for creating interactive and insightful business intelligence reports, integrating seamlessly with the PI System.
  • PI Interfaces: Enables reliable collection of data from multiple sources like OPC Servers, PLC, relational databases, Batch Execution Systems

Rationale for the Systems and Technologies Used

Each technology and system integrated by Réalta Technologies was carefully selected to meet the specific needs of the BioPharma site:

  • High-Availability and Redundancy: The PI System architecture ensures continuous operation with minimal downtime, critical for maintaining uninterrupted production and compliance.
  • Real-Time Data Visibility: Integrating PI Vision, Datalink, and PI Analytics provides stakeholders with real-time access to operational data, enabling proactive decision-making.
  • Advanced Reporting and Analysis: Tools such as RtReports, PI EFGen, and PI Integrator for Business Analytics enable detailed reporting, exception-based review, and in-depth analysis of critical process parameters (CPP) and batch performance.
  • Seamless Integration with Existing Systems: The PI System’s compatibility with DeltaV, Syncade MES, and various PLCs ensures a smooth integration process, preserving existing investments in technology.
  • Customisable and Scalable Solutions: The use of Python and PowerBI allows for the development of custom analytics and reports, tailored to the site’s specific needs, while providing scalability for future expansion.

Use Cases and Benefits

The implementation of the High-Availability PI System has enabled the BioPharma site to achieve significant improvements in operational efficiency and data-driven decision-making. Key use cases include:

  • Alarms Notifications and Reporting: Automated alerts and detailed reporting on alarms ensure quick response to critical issues, minimising downtime and enhancing safety.
  • Downtime Reporting: Accurate tracking and analysis of downtime events help identify root causes and implement corrective actions, reducing production losses.
  • Critical Process Parameter (CPP) Reporting: Continuous monitoring and reporting of CPPs ensure that production stays within defined parameters, maintaining product quality and compliance.
  • Batch Reporting with Review by Exception Strategy: Streamlines batch reporting processes, focusing only on deviations and exceptions, which reduces the time required for quality reviews.
  • Batch Analysis & Comparison Dashboards: Visual dashboards allow for easy comparison of batch performance over time, helping to identify trends and optimise processes.
  • Energy Monitoring Dashboards: Provides insights into energy consumption patterns, enabling the site to implement energy-saving initiatives and reduce operational costs.

Conclusion

Réalta Technologies has once again demonstrated its expertise in implementing advanced technological solutions for the pharmaceutical industry. By deploying a High-Availability PI System at the BioPharma site, Réalta has enabled the site to achieve greater operational efficiency, enhanced data-driven decision-making, and improved compliance with industry regulations. The successful integration of multiple systems and the deployment of cutting-edge technologies highlight Réalta Technologies’ commitment to delivering customised, high-performance solutions that meet the unique needs of their clients.

 

If you’d like to discuss your challenges or how we can help your data work better for you, contact us today.

[email protected] 

+353 21 2439113

 

FAQs

  1. What is a High-Availability PI System?
    A High-Availability PI System is a robust data infrastructure that ensures continuous operation with minimal downtime. It is designed to collect, store, and analyse real-time and historical data, providing businesses with actionable insights and ensuring operational continuity.
  2. How does the PI System enhance operational efficiency?
    The PI System enhances operational efficiency by providing real-time visibility into critical processes, automating alerts and notifications, and enabling advanced data analysis. This allows businesses to proactively address issues, optimise processes, and make informed decisions.
  3. What is the role of PI Vision in the PI System?
    PI Vision is a visualisation tool within the PI System that allows users to create interactive dashboards and displays. It enables real-time monitoring of operational data, making it easier for stakeholders to identify trends, anomalies, and opportunities for improvement.
  4. Why is integration with existing systems important?
    Integration with existing systems is crucial as it ensures that the PI System can seamlessly collect and analyse data from various sources without disrupting current operations. This preserves the value of existing technology investments and minimises implementation challenges.
  5. How can businesses benefit from energy monitoring dashboards?
    Energy monitoring dashboards provide businesses with insights into their energy consumption patterns. By analysing this data, companies can identify areas of inefficiency, implement energy-saving initiatives, and reduce operational costs, contributing to sustainability goals.

Réalta Technologies Implements High-Availability PI System for BioPharma Site Read More »

Realta Technologies are certified SEEQ partners

Réalta Technologies: Improving manufacturing productivity through certified SEEQ partnership 

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Réalta Technologies: Improving manufacturing productivity through certified SEEQ partnership 

Realta Technologies are certified SEEQ partners

In today’s data-driven world, businesses thrive on the ability to swiftly analyse and interpret vast amounts of information. Réalta Technologies, always at the forefront of technological advancements, has recently become a certified SEEQ Partner. With engineers now certified in SEEQ, and more undertaking the training via our SEEQ server access, Réalta Technologies is set to revolutionise data analytics for its clients. But first, let’s dive into what SEEQ is, its myriad benefits before discussing the value our SEEQ-certified engineers bring to Réalta Technologies and their clients.

 

So what is SEEQ?

SEEQ is a cutting-edge data analytics solution designed specifically for process manufacturing data. It facilitates the rapid investigation of data, providing users with insightful analytics that drive better decision-making.


SEEQ’s advanced capabilities in time-series data analysis, collaboration, and workflow automation make it an invaluable tool for industries such as pharmaceuticals, manufacturing, food & beverage and many many more.

 

What does SEEQ do?

 

Advanced Analytics:

SEEQ offers advanced analytics that help in understanding complex process data through statistical analysis, machine learning, and various modelling techniques.

 

Time-Series Data:
The platform is optimised for time-series data, making it ideal for industries that rely on continuous data collection and monitoring.

 

Integration Capabilities:

SEEQ integrates with various data sources, including historians, databases, and cloud platforms, ensuring smooth data flow and accessibility.

 

Collaboration Tools:

It includes robust collaboration tools that allow teams to work together efficiently, sharing insights and analytics in real time.

 

Scalability:
SEEQ’s scalable architecture ensures it can handle data from small operations to large-scale enterprises.

 

How will SEEQ benefit my Business?

SEEQ empowers businesses to gain deeper insights into their operations by transforming raw data into actionable intelligence. This leads to improved decision-making, optimising processes, and ultimately enhancing productivity and profitability.

 

Faster Time to Value:
With SEEQ, companies can quickly analyse vast amounts of data, significantly reducing the time required to derive meaningful insights. This speed translates to faster problem-solving and opportunity identification.

 

Cost Efficiency:
By streamlining data analysis processes and improving operational efficiency, SEEQ helps businesses reduce costs associated with downtime, waste, and inefficiencies.

 

Improved Collaboration:
The platform’s collaboration features enable teams to work together seamlessly, regardless of their physical location. This fosters a culture of shared knowledge and collective problem-solving.

 

What Value will Réalta Technologies SEEQ Certified Engineers add?

Réalta Technologies’ commitment to excellence is evident in its decision to have multiple engineers certified in SEEQ. But what does this certification mean for clients?

 

Deep Expertise:
SEEQ certified engineers possess a profound understanding of the platform’s capabilities and best practices. This expertise ensures that clients receive top-notch services tailored to their specific needs.

 

Customised Solutions:
Certified engineers can develop customised analytics solutions that align with the unique requirements of each client. This bespoke approach maximises the value clients derive from their data.

 

Efficiency and Accuracy:
With certification comes a high level of proficiency, enabling engineers to work more efficiently and accurately. Clients benefit from faster project completion times and more reliable outcomes.

 

Ongoing Support and Training:
Réalta Technologies’ SEEQ certified engineers provide continuous support and training, ensuring clients can fully leverage the platform’s capabilities long after initial implementation.

 

Réalta Technologies: A Trusted SEEQ Partner

By becoming a certified SEEQ Partner, Réalta Technologies has positioned itself as a leader in the field of data analytics. Our certified engineers are not just experts in SEEQ but are also dedicated to delivering the highest quality service to our clients. This partnership enhances Réalta Technologies’ ability to offer innovative solutions that drive success in an increasingly competitive market

 

Conclusion
Réalta Technologies’ new status as a certified SEEQ Partner, with a team of SEEQ certified engineers, marks a significant milestone in our mission to provide superior data analytics solutions. The enhanced capabilities of SEEQ, combined with the deep expertise of Réalta Technologies’ engineers, ensure that clients can unlock the full potential of their data, driving efficiency, productivity, and profitability.

For businesses looking to stay ahead in a data-driven world, partnering with Réalta Technologies means accessing the best in analytics technology and expertise. Ready to take your data analysis to the next level? Reach out to Réalta Technologies today and discover the transformative power of SEEQ.

Réalta Technologies: Improving manufacturing productivity through certified SEEQ partnership 

Realta Technologies are certified SEEQ partners

In today’s data-driven world, businesses thrive on the ability to swiftly analyse and interpret vast amounts of information. Réalta Technologies, always at the forefront of technological advancements, has recently become a certified SEEQ Partner. With engineers now certified in SEEQ, and more undertaking the training via our SEEQ server access, Réalta Technologies is set to revolutionise data analytics for its clients. But first, let’s dive into what SEEQ is, its myriad benefits before discussing the value our SEEQ-certified engineers bring to Réalta Technologies and their clients.

 

So what is SEEQ?

SEEQ is a cutting-edge data analytics solution designed specifically for process manufacturing data. It facilitates the rapid investigation of data, providing users with insightful analytics that drive better decision-making.


SEEQ’s advanced capabilities in time-series data analysis, collaboration, and workflow automation make it an invaluable tool for industries such as pharmaceuticals, manufacturing, food & beverage and many many more.

 

What does SEEQ do?

 

Advanced Analytics:

SEEQ offers advanced analytics that help in understanding complex process data through statistical analysis, machine learning, and various modelling techniques.

 

Time-Series Data:
The platform is optimised for time-series data, making it ideal for industries that rely on continuous data collection and monitoring.

 

Integration Capabilities:

SEEQ integrates with various data sources, including historians, databases, and cloud platforms, ensuring smooth data flow and accessibility.

 

Collaboration Tools:

It includes robust collaboration tools that allow teams to work together efficiently, sharing insights and analytics in real time.

 

Scalability:
SEEQ’s scalable architecture ensures it can handle data from small operations to large-scale enterprises.

 

How will SEEQ benefit my Business?

SEEQ empowers businesses to gain deeper insights into their operations by transforming raw data into actionable intelligence. This leads to improved decision-making, optimising processes, and ultimately enhancing productivity and profitability.

 

Faster Time to Value:
With SEEQ, companies can quickly analyse vast amounts of data, significantly reducing the time required to derive meaningful insights. This speed translates to faster problem-solving and opportunity identification.

 

Cost Efficiency:
By streamlining data analysis processes and improving operational efficiency, SEEQ helps businesses reduce costs associated with downtime, waste, and inefficiencies.

 

Improved Collaboration:
The platform’s collaboration features enable teams to work together seamlessly, regardless of their physical location. This fosters a culture of shared knowledge and collective problem-solving.

 

What Value will Réalta Technologies SEEQ Certified Engineers add?

Réalta Technologies’ commitment to excellence is evident in its decision to have multiple engineers certified in SEEQ. But what does this certification mean for clients?

 

Deep Expertise:
SEEQ certified engineers possess a profound understanding of the platform’s capabilities and best practices. This expertise ensures that clients receive top-notch services tailored to their specific needs.

 

Customised Solutions:
Certified engineers can develop customised analytics solutions that align with the unique requirements of each client. This bespoke approach maximises the value clients derive from their data.

 

Efficiency and Accuracy:
With certification comes a high level of proficiency, enabling engineers to work more efficiently and accurately. Clients benefit from faster project completion times and more reliable outcomes.

 

Ongoing Support and Training:
Réalta Technologies’ SEEQ certified engineers provide continuous support and training, ensuring clients can fully leverage the platform’s capabilities long after initial implementation.

 

Réalta Technologies: A Trusted SEEQ Partner

By becoming a certified SEEQ Partner, Réalta Technologies has positioned itself as a leader in the field of data analytics. Our certified engineers are not just experts in SEEQ but are also dedicated to delivering the highest quality service to our clients. This partnership enhances Réalta Technologies’ ability to offer innovative solutions that drive success in an increasingly competitive market

 

Conclusion
Réalta Technologies’ new status as a certified SEEQ Partner, with a team of SEEQ certified engineers, marks a significant milestone in our mission to provide superior data analytics solutions. The enhanced capabilities of SEEQ, combined with the deep expertise of Réalta Technologies’ engineers, ensure that clients can unlock the full potential of their data, driving efficiency, productivity, and profitability.

For businesses looking to stay ahead in a data-driven world, partnering with Réalta Technologies means accessing the best in analytics technology and expertise. Ready to take your data analysis to the next level? Reach out to Réalta Technologies today and discover the transformative power of SEEQ.

Réalta Technologies: Improving manufacturing productivity through certified SEEQ partnership  Read More »

Réalta Technologies announces plans to double its workforce over coming 12 months

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Réalta Technologies announces plans to double its workforce over coming 12 months

Minister for Enterprise, Trade and Employment, Simon Coveney TD welcomes announcement

Réalta Technologies, a leading global automation, digital systems and data analytics company, has announced that it is to double its workforce over the coming 12 months as part of a €5 million strategic investment plan.

 

The company, which has offices in Cork, Limerick, the US and India, currently has 60 employees working in the Life Sciences, Food & Beverage, Renewable Energy and Sports industries. However, it has announced immediate plans to increase employee numbers to 120 as part of an ambitious business strategy. As well as increasing its work force to support the growth of existing services, Réalta will be developing new services and solutions centred around the use of AI in manufacturing facilities. The areas of expertise that Réalta Technologies is looking to recruit for include Automation, Project Management, Data Analytics and AI.

 

Founded in 2017, Réalta Technologies’ announcement reinforces its continued commitment to rapid and sustainable growth and significant ambitions for expansion in new markets, nationally and internationally. Over the past three years, Réalta Technologies has expanded its workforce from 15 to 60 with engineers operating from Ireland, UK, Portugal, Andorra, US, Canada, Ghana and India.

 

Réalta Technologies team comprises experts in Automation and Computer System Validation, Engineering, Data Sciences and Analytics, Project Management and Managed Services.

 

Abán O’Riordan, Founder and Joint Managing Director of Réalta Technologies said the announcement supports the company’s significant growth over the past two years. He said: “We have experienced a significant growth trajectory over the past 24 months, thanks to the expert-led team and innovative technology solutions that have positioned us as leaders in the life sciences and pharma sectors. Our plans for the coming year are based on continuing on this path in a sustained and measured way, building on our success since we began the business in 2017.

 

Minister for Enterprise, Trade and Employment, Simon Coveney TD welcomed the announcement. “Today’s news by Réalta Technologies creating 60 new jobs and is planning further expansion is warmly welcome. The announcement reinforces Cork and Ireland’s reputation at the forefront of digital automation and analytics, supporting global organisations.”

 

Dan Moore, Joint Managing Director noted: “Our expansion, announced today, is a strategic move to ensure we build a talented and diverse team that will be pivotal to driving our future success. This announcement is not only a statement of strength about our business but also confidence in the sectors in which we operate and we are committed to building on our leadership position within each of these.”

 

Martin Corkery, Regional Director, Enterprise Ireland said: “We are delighted to support Réalta Technologies as it embarks on a significant strategic expansion, and in particular to work with the Réalta Technologies team as it looks to scale its business in global markets.  Réalta Technologies commitment to expansion in both Cork and Limerick is very positive news for regional jobs growth in Munster”.

 

The announcement has also been warmly welcomed by Údarás Na Gaeltachta. Dónal O Liathain commented: “This is great news for the region and beyond. We are pleased to see the continued growth of Réalta Technologies at its head office in Ballyvourney, the opening of a new office in Ballincollig as well as its successful expansion nationally and internationally.”

 

The strategic recruitment drive will not only enhance the company’s capabilities but also contribute to job creation in the Irish tech ecosystem. Full details of the positions available can be found on the company’s careers page located here.  Job Openings

Get in touch to discuss our exciting career opportunities

Réalta Technologies announces plans to double its workforce over coming 12 months

Minister for Enterprise, Trade and Employment, Simon Coveney TD welcomes announcement

Réalta Technologies, a leading global automation, digital systems and data analytics company, has announced that it is to double its workforce over the coming 12 months as part of a €5 million strategic investment plan.

 

The company, which has offices in Cork, Limerick, the US and India, currently has 60 employees working in the Life Sciences, Food & Beverage, Renewable Energy and Sports industries. However, it has announced immediate plans to increase employee numbers to 120 as part of an ambitious business strategy. As well as increasing its work force to support the growth of existing services, Réalta will be developing new services and solutions centred around the use of AI in manufacturing facilities. The areas of expertise that Réalta Technologies is looking to recruit for include Automation, Project Management, Data Analytics and AI.

 

Founded in 2017, Réalta Technologies’ announcement reinforces its continued commitment to rapid and sustainable growth and significant ambitions for expansion in new markets, nationally and internationally. Over the past three years, Réalta Technologies has expanded its workforce from 15 to 60 with engineers operating from Ireland, UK, Portugal, Andorra, US, Canada, Ghana and India.

 

Réalta Technologies team comprises experts in Automation and Computer System Validation, Engineering, Data Sciences and Analytics, Project Management and Managed Services.

 

Abán O’Riordan, Founder and Joint Managing Director of Réalta Technologies said the announcement supports the company’s significant growth over the past two years. He said: “We have experienced a significant growth trajectory over the past 24 months, thanks to the expert-led team and innovative technology solutions that have positioned us as leaders in the life sciences and pharma sectors. Our plans for the coming year are based on continuing on this path in a sustained and measured way, building on our success since we began the business in 2017.

 

Minister for Enterprise, Trade and Employment, Simon Coveney TD welcomed the announcement. “Today’s news by Réalta Technologies creating 60 new jobs and is planning further expansion is warmly welcome. The announcement reinforces Cork and Ireland’s reputation at the forefront of digital automation and analytics, supporting global organisations.”

 

Dan Moore, Joint Managing Director noted: “Our expansion, announced today, is a strategic move to ensure we build a talented and diverse team that will be pivotal to driving our future success. This announcement is not only a statement of strength about our business but also confidence in the sectors in which we operate and we are committed to building on our leadership position within each of these.”

 

Martin Corkery, Regional Director, Enterprise Ireland said: “We are delighted to support Réalta Technologies as it embarks on a significant strategic expansion, and in particular to work with the Réalta Technologies team as it looks to scale its business in global markets.  Réalta Technologies commitment to expansion in both Cork and Limerick is very positive news for regional jobs growth in Munster”.

 

The announcement has also been warmly welcomed by Údarás Na Gaeltachta. Dónal O Liathain commented: “This is great news for the region and beyond. We are pleased to see the continued growth of Réalta Technologies at its head office in Ballyvourney, the opening of a new office in Ballincollig as well as its successful expansion nationally and internationally.”

 

The strategic recruitment drive will not only enhance the company’s capabilities but also contribute to job creation in the Irish tech ecosystem. Full details of the positions available can be found on the company’s careers page located here.  Job Openings

Get in touch to discuss our exciting career opportunities

Réalta Technologies announces plans to double its workforce over coming 12 months Read More »